1986 TOYOTA CAMRY V20 differential

5. INSTALL CENTER DIFFERENTIAL CONTROL
SOLENOIDS
(a) Install the four new O±rings to the solenoids.
(b) Coat the O±rings with ATF.(c)Install transfer shift lever.
HINT: Engage shift fork and transfer shift le-
ver.
(d) Install and tighten the lock bolts.
Torque: 40 kg±cm (35 in.±Ib, 3.9 N±m)
(b) Install the new transfer valve body gasket.
(e) Install the transfer valve body assembly.
(d) Tighten the bolts.
Torque: 110 kg±cm (8 ft±lb, 11 N±m)
4. INSTALL TRANSFER VALVE BODY ASSEMBLY
(a) Install the new transfer case gaskets and valve body
strainer.
(c) Install the solenoids.
.
Torque: 145 kg±cm (10 ft±Ib, 14 N±m)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±371

(c) Install the ring gear mounting case and center differential
case.
(d) Using a dial indicator, measure the ring gear backlash.
Backlash: 0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
(e) Referring to the table below, select the plate
washer which will ensure that the backlash is
within specification. Try to select a washer of
the same size.
Plate washer thickness mm (in)(b) Install the driven pinion bearing cage.
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
HINT: Do not install the O±ring.
Thickness
Thickness Mark
Mark
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±373

(e) If the teeth are not connecting properly, again the
proper shim and plate washer.
8. REMOVE RING GEAR MOUNTING CASE AND CENTER
DIFFERENTIAL CASE 7. REMOVE TRANSFER RIGHT CASE
Remove the ten bolts and transfer right case.
Thickness
Thickness
mm (in.)
Mark
Mark
Shim thickness
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±375

11. INSTALL OIL SEAL
(a) Using SST, install a new oil seal as shown.
SST 09316±60010 (09316±00010, 09316±00030)
Oil seal depth: 3 mm (0.12 in.)
(b) Coat the lip of oil seal with MP grease. 10. REMOVE DIFFERENTIAL LEFT SIDE BEARING OUTER
RACE AND PLATE WASHER
Using SST, remove the outer race and plate washer.
SST 09308±00010 9. REMOVE DRIVEN PINION BEARING CAGE ASSEMBLY
Remove the six bolts and driven pinion bearing cage assembly.
12. INSTALL LEFT CASE BEARING OUTER RACE
(a) Install the plate washer. (previously selected)
(b) Using SST and a press, press in the outer race.
SST 09316±60010 (09316±00010, 09316±00060)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±376

(b) Coat the O±ring with gear oil.
(c) Install the O±ring to the oil pump strainer.
(d) Install the oil pump strainer to the transfer right case.
(e) Install and torque the bolt.
Torque: 55 kg±cm (48 in.±Ib, 5.4 N±m)
(f) Install the oil pump driven gear.
(g) Remove any packing material and be careful not to drop oil
on the contacting surfaces of the transfer left case or right
case.
(h) Apply±seal packing to the left case as shown in the figure.
Seal packing: Part No. 08826±00090 THREE BOND
1281 or equivalent
HINT: Install the right case as soon as the seal packing is
applied. 13. INSTALL DRIVEN PINION BEARING CAGE ASSEMBLY
(a) Coat the O±ring with gear oil, and install it to the bear-
ing cage assembly.
W Install the bearing cage with adjust shim (Pre-
viously selected) to the transfer left case.
W Install and torque the six bolts.
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
14. INSTALL RING GEAR MOUNTING CASE AND CENTER
DIFFERENTIAL CASE
15. INSTALL TRANSFER RIGHT CASE
(a) Install a new apply gasket to the left case.
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±377

INSTALLATION OF DIFFERENTIAL AND
DRIVE. PINION
1. INSTALL DRIVE PINION INTO TRANSAXLE CASE
(a) Place the bearing cage onto the drive pinion shaft.
NOTICE: Be careful not to damage the oil seals with
the pinion shaft. (A540E)
(b) Install the two new O±rings to the bearing cage.
(A540E)
(c) Coat the O±rings with ATF. (A540E)
(d) Using a hammer and brass bar, slightly tap the
bearing cage into the transaxle case until the
snap ring groove in the bore can be seen.
(e) Using SST, install snap ring into the bore.
SST 09350±32014 (09351±32050`
2. (A540E)
PLACE SENSOR ROTOR ONTO DRIVE PINION
SHAFT
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±384

Turn the gear counterclockwise and clockwise several
times.
(d) Using a torque meter, measure the preload of the drive
pinion.
Drive pinion preload (at starting):
New bearing
10 ± 16 kg±cm
(8.7 ± 13.9 in.±Ib, 1.0 ± 1.6 N±m)
Reused bearing
5 ± 8 kg±cm
(4.3 ± 6.9 in.±Ib, 0.5 ± 0.8 N±m)
wIf the preload is greater than specified, replace the
bearing spacer.
wIf the preload is less than specified, retighten the nut
130 kg±cm (9 ft±Ib, 13 N±m) at a time until the specified
preload is reached.
If the maximum torque is exceeded while retightening the
nut, replace the bearing spacer and repeat the preload
procedure.
Do not back off the nut to reduce the preload.
Maximum torque: 3,640 kg±cm (260ft±Ib, 353 N±m)
(e) If the preload is adjusted within specification, make a
note of it.
M Stake the lock nut.
9. PLACE DIFFERENTIAL CASE INTO TRANSAXLE CASE
(A540E) Be sure to install the shim and outer rece into
place. 8. (AS40E)
PLACE OUTER RACE AND SHIM ONTO RH SIDE
BEARING
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±386

11. ADJUST SIDE BEARING PRELOAD
1ay Remove any packing material on the contacting
surfaces of the LH bearing retainer and transaxle case.
HINT: Do not apply seal packing yet.
W Install the LH bearing retainer and torque the six
bolts.
Torque: 195 kg±cm (14 ft±lb, 19 N±m)
Snap down the bearings by turning the differential case
several times.
(d) Using a torque meter, measure the differential total
preload.
Total preload (at starting):
Add drive pinion preload
If the preload is not within specification, replace tho adjust-
ing shim in the LH bearing retainer with another thickness
one.
kg±cm (in±Ib, N±m)
Reused Bearing
New Bearing
Thickness
Thickness A540H A540E
Mark
Markmm (in)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±388