1986 TOYOTA CAMRY V20 differential

DISASSEMBLY OF DIFFERENTIAL CASE
1. REMOVE SIDE BEARING
Using SST, remove the two side bearings.
SST 09950±20017
2. REMOVE RING GEAR
(a) Place the matchmarks on both the differential case
and ring gear.
3. DISASSEMBLE OF DIFFERENTIAL CASE
(a) Place the matchmarks on the differential right and left
case. (c) Using a plastic hammer, tap out the ring gear.(b) Remove the sixteen bolts.
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540E)AT±323

(c) Using a plastic hammer, tap out the differential
left case.
(d) Remove the speedometer drive gear from the
differential right case.
4. DISASSEMBLE LH BEARING RETAINER
(a) Using a hammer and screwdriver, remove the oil seal.
(b) Remove the oil baffle from the LH bearing retainer.(e) Remove the two differential side gears, two
side thrust washers, differential spider, four dif-
ferential pinions and four pinion washers from
the differential left case.
(e) Using a hammer and brass bar, drive out the
outer race and adjusting shim from LH bearing
retainer. (b) Using a torx wrench, remove the sixteen torx
screws.
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A54oE)AT±324

ASSEMBLY OF DIFFERENTIAL CASE
1. INSTALL RH OIL SEAL TO RH RETAINER
(a) Using SST, drive in a new oil seal until its surface is
flush with the surface of RH retainer.
SST 09316±60010 (09316±00010)
(b) Coat the oil seal lip with MP grease.
2. INSTALL ADJUSTING SHIM AND BEARING OUTER
RACE TO LH BEARING RETAINER
(a) Place the adjusting shim into the LH bearing retainer.
HINT: Use either the shim which was removed or one
2.40 mm (0.0945 in.).
(b) Using SST, press the outer race into the LH retainer.
SST 09316±20011, 09350±32014 109351±32150y
HINT: Install the oil baffle and oil seal after adjusting the
differential side bearing preload.
(See page AT±388)
3. ASSEMBLE DIFFERENTIAL CASE
HINT: Coat all of the sliding and rotating surface with
ATF before assembly.
(a) Install the thrust washer to the side gear. 5. REMOVE RH OIL SEAL FROM RH RETAINER
Using a hammer and screwdriver, drive out the oil seal.
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540E)AT±325

(d) Using a dial indicator, measure the backlash of
one pinion gear while holding the side gear.
Standard backlash: 0.05 ± 0.20 mm
(0.0020 ± 0.0079 in.)
(e) Install the side gear and spider with four pinions
to the right side of the differential case.
And check the pinion gear backlash. (b) Install the four pinions ±and thrust washers to the
spider.
(c) Install the side gear and spider with four pinions
to the differential left case.
(f) Referring to the table below, select the side gear
thrust washer which will ensure that the back-
lash is within specification. Try to select a wash-
er of the same size.
(h) Align the matchmarks on the differential cases.(g) Install the speedometer driven gear.
Thickness
mm (in.)
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540E)AT±326

4. INSTALL RING GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 212
°F (100°C) in an oil bath.
NOTICE: Do not heat the ring gear above 230°F (110°C).
(c) Clean the contact surface of the ring gear with cleaning
solvent.
(d) Quickly install the ring gear on the differential case.
Install the sixteen bolts.
HINT: Align the matchmarks on the differential left case
and contact the ring gear.
(e) Tighten the set bolts uniformly and a little at a time.
Torque the bolts.
Torque: 1,260 kg±cm (91 ft±Ib, 124 N±m)
5. INSTALL SIDE BEARINGS
(a) Using SST and a press, install the RH side bearing to
the differential case.
SST 09361±20011 Q) Using a torx wrench, install and torque the sixteen
torx screws.
Torque: 640 kg±cm (46 ft±Ib, 63 N±m)
(i) Using plastic hammer, carefully tap the differential
right case.
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540E)AT±327

(b) Using SST and a press, install the LH side bearing.
SST 09316±60010 (09316±00010)
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540E)AT±328

13. REMOVE OIL PUMP DRIVEN GEAR AND OIL PUMP
STRAINER
(a) Remove oil pump driven gear.
(b) Remove the bolt and oil pump strainer.
(c) Remove the O±ring from the oil pump strainer. 9. REMOVE DRIVEN PINION BEARING CAGE
(a) the six bolts and bearing cage.
(b) Remove the O±ring and the shims from the bearing
cage.
10. REMOVE TRANSFER RIGHT CASE
Remove the ten bolts and right case.
12. REMOVE APPLY GASKET
Remove the apply gasket from the left case. 11. REMOVE CENTER DIFFERENTIAL ASSEMBLY
± AUTOMATIC TRANSAXLEComponent Parts (Transfer A540H)AT±346

15. REMOVE DIFFERENTIAL RIGHT SIDE BEARING
OUTER RACE
(a) Using SST, remove the adjusting nut and oil reservoir
from the right case.
SST 09318±12010 14. REMOVE ADJUSTING NUT LOCK PLATE
(a) Remove the bolt and nut lock plate from the right case.
(b) Remove the O±ring from the bolt.
16. REMOVE DIFFERENTIAL LEFT SIDE BEARING OUTER
RACE
Using SST, remove the outer race and plate washer.
SST 09308±00010
17. REMOVE LEFT CASE OIL SEAL
Using SST, remove the oil seal.
SST 09308±00010(b) Using a brass bar, remove the outer race.
± AUTOMATIC TRANSAXLEComponent Parts (Transfer A540H)AT±347