2020 FIAT 500 Owner handbook (in English)

WARNING
166)This starting procedure must be
performed by expert personnel because
incorrect actions could cause electrical
discharge of considerable intensity.
Furthermore, battery fluid is poisonous and
corrosive: avoid contact with skin and
eyes. Keep naked flames and lighted
cigarettes away from the battery and do
not cause sparks.
167)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
168)Do not attempt to charge a frozen
battery: it must be thawed first, otherwise it
may explode. If freezing has occurred, the
battery should be checked by skilled
personnel to make sure that the internal
elements are not damaged and that the
body is not cracked, with the risk of leaking
poisonous and corrosive acid.
WARNING
56)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.57)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
58)Never bump start the engine by
pushing, towing or coasting downhill. This
could cause fuel to flow into the catalytic
converter and damage it beyond repair.
FUEL CUT-OFF
SYSTEM
169)
This intervenes in the case of an impact
causing:
the fuel supply cut-off with the
engine consequently switching off
the automatic unlocking of the doors
turning on of the lights inside the
vehicle;
The intervention of the system is
indicated by a message shown on the
display.
IMPORTANT Carefully check the car for
fuel leaks, for instance in the engine
compartment, under the car or near the
tank area. After a collision, turn the
ignition key to STOP position to prevent
the battery from running down.
To restore the correct operation of the
vehicle, proceed as follows:
turn the ignition key to the MAR-ON
position
activate the right direction indicator
deactivate the right direction
indicator
activate the left direction indicator
deactivate the left direction indicator
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activate the right direction indicator
deactivate the right direction
indicator
activate the left direction indicator
deactivate the left direction indicator
turn the ignition key to the STOP
position
turn the ignition key to the MAR
position;
LPG versions: in the event of an
impact, petrol supply is immediately
cut-off, the LPG safety valves are
closed and the injection is interrupted,
switching off the engine.
WARNING
169)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the system to avoid the risk
of fire.
TOWING THE
VEHICLE
170) 171) 172) 173)
The tow hook, which is supplied with
the vehicle, is housed in the tool box,
under the carpet in the luggage
compartment.
ATTACHING THE TOW
HOOK
Front
Proceed as follows:
release the cap A fig. 128;
take the tow hook B fig. 128 from its
housing in the tool box;
fully tighten it on the threaded pin.Rear
release the cap A fig. 129;
take the tow hook B fig. 129 from its
housing in the tool box;
fully tighten it on the threaded pin.
VERSIONS WITH DUALOGIC
GEARBOX
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox.
If the gearbox cannot be put in neutral,
do not tow the vehicle and contact a
Fiat Dealership.
128F0S0583
129F0S0584
136
IN AN EMERGENCY

WARNING
170)Before towing, turn the key to MAR
and then to STOP without extracting it.
If the key is removed, the steering lock will
come on automatically and it will be
impossible to steer the wheels.
171)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the car.
172)The (front/rear) tow hook must be
used exclusively for roadside assistance
operations. You are allowed to tow the
vehicle for short distances using an
appropriate device in accordance with the
highway code (a rigid bar), to move the
vehicle on the road in readiness for towing
or transport via a tow truck. The tow hook
MUST NOT be used to tow vehicles off
the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.173)Whilst towing, remember that as the
assistance of the brake servo and the
electric power assisted steering is
not available, greater force needs to be
exerted on the brake pedal and more effort
is required on the steering wheel. Do not
use flexible cables when towing and avoid
jerky movements. Make sure not to
damage parts in contact with the car while
towing. When towing the vehicle, you
must comply with all specific traffic
regulations and adopt an appropriate
driving behaviour. Do not start the engine
while towing the vehicle.
137

SERVICING AND CARE
Correct maintenance permits the
performance of the vehicle to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............139
CHECKING LEVELS........................145
BATTERY ........................................149
BRAKES .........................................150
REPLACING THE
WINDSCREEN/REAR WINDOW
WIPER BLADES ..............................150
WHEELS AND TYRES.....................152
BODYWORK ...................................152
INTERIOR .......................................154
138
SERVICING AND CARE

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the car
under the best conditions.
For this reason, Fiat has planned a
series of checks and services at fixed
distance and/or time intervals, as
described in the Service Schedule.
To keep the car’s efficiency in tip-top
condition, in the following Scheduled
Service plan pages a few additional
checks are listed that should be carried
out more frequently with respect to
the normal coupon redemption
schedule.
Scheduled Servicing is offered by all
Fiat Dealerships according to fixed time
or kilometres/miles intervals. If, during
each operation, in addition to the ones
scheduled, the need arises for further
replacements or repairs, these may
be carried out with the owner's explicit
agreement only. If your car is used
frequently for towing, the interval
between one scheduled servicing
operation and the next should
be reduced.IMPORTANT NOTES
Scheduled Servicing interventions are
set out by the Manufacturer. Failure
to have them carried out may invalidate
the warranty.
We advise sharing any doubts
regarding the car’s proper operation
with your Fiat Dealership, before waiting
for the next coupon redemption.
139

SERVICE SCHEDULE
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting the maintenance from the start of the plan may cause the allowed interval to be exceeded for some
operations!
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check the expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management system operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect the condition of: bodywork, underbody
protection, pipes and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear
(for markets/versions, where provided)●●●●●
(1) Topping up must be carried out with the fluids indicated in this Owner Handbook and only after checking that the system is undamaged
140
SERVICING AND CARE

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Check soft top operation while closing and opening; check
of seals and lubrication of canvas sliding side guide (only
cabrio versions)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of front/rear disc brake
pads (for versions/markets, where provided) and operation
of pad wear indicator●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect condition of the accessory drive belt(s) (5)●
Inspect and if necessary adjust tensioning of accessory
drive belt(s) (for versions without automatic tensioner only)●●
Visually inspect conditions of toothed timing drive belt (0.9
TwinAir versions excluded) (5)●
(5) The maximum mileage is 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. If the vehicle is used in heavy conditions (dusty areas,
especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage is
60,000 km. The belt must be replaced every 4 years regardless of the mileage.
141

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check and, if necessary, adjust tappet clearance (1.2 8V
petrol versions)●●
Check and, if necessary, adjust tappet clearance (LPG
versions)●●●●●
Check and, if necessary, top up Dualogic gearbox electro-
hydraulic control oil level (2)●●●●●
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)●●●●●
Check fuel system operation and parameters using the
diagnosis socket (LPG versions only)●●●●●
Change engine oil and replace oil filter (3) (O) (●)
●●●●●
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
(3) If the car is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter must be changed every year.
(O) Recommended operations
(●) Obligatory operations
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SERVICING AND CARE