2020 FIAT 500 1.2 engine

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check and, if necessary, adjust tappet clearance (1.2 8V
petrol versions)●●
Check and, if necessary, adjust tappet clearance (LPG
versions)●●●●●
Check and, if necessary, top up Dualogic gearbox electro-
hydraulic control oil level (2)●●●●●
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (LPG versions only)●●●●●
Check fuel system operation and parameters using the
diagnosis socket (LPG versions only)●●●●●
Change engine oil and replace oil filter (3) (O) (●)
●●●●●
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
(3) If the car is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter must be changed every year.
(O) Recommended operations
(●) Obligatory operations
142
SERVICING AND CARE

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Spark plug replacement(4)●●●●●
Replace accessory drive belt/s(5)
Replace toothed timing drive belt (1.2 8V versions)(5)
Replace air cleaner cartridge (6)●●●●●
Change the brake fluid(7)
Replace filter inside the pressure regulator (LPG versions
only)●
Replace paper filter (LPG in gaseous state) (LPG versions
only)●●●●●
Replace the passenger compartment cleaner (6) (O) (●)
●●●●●
(4) For the 0.9 TwinAir versions, the following are essential to ensure correct operation: only use spark plugs of the same make and type which are specially certified
for these engines (see the information in the “Engine” paragraph in the “Technical specifications” chapter); strictly comply with the spark plug replacement
interval given in the Scheduled Servicing Plan; for spark plug replacement, it is advisable to contact a FIAT Dealership.
(5) The maximum mileage is 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. If the vehicle is used in heavy conditions (dusty areas,
especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage is
60,000 km. The belt must be replaced every 4 years regardless of the mileage.
(6) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Obligatory operations
143

1.2 8V versions
A. Engine coolant – B. Engine oil cap/filler – C. Brake fluid – D. Battery – E. Engine oil dipstick – F. Windscreen washer fluid
131F0S0396
146
SERVICING AND CARE

ENGINE OIL
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
NOTE The dipstick is integrated in the
engine oil cap on 0.9 TwinAir 85 HP
versions.
For 1.2 8V versions:pull out the
engine oil dipstick B, clean it with a
cloth that does not leave any trace and
reinsert it..
For 0.9 TwinAir 85 HP version:The
engine oil dipstick A is integral with plug
A. Loosen the plug, clean the dipstick
with a cloth that does not leave traces,
reinsert the dipstick and re-tighten
the plug.
Extract the engine oil dipstick again and
check that the level is between the
MIN and MAX marks on the dipstick.
If the oil level is near or under the MIN
line, add oil through the filler A until
it reaches the MAX line.
The range between the MIN. and MAX.
marks corresponds to about 1 litre of
oil.
The oil level must never exceed the
MAX mark.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000
km.
IMPORTANT The oil consumption
depends on driving style and the
conditions under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
61)
3)
ENGINE COOLING
SYSTEM FLUID
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, undo the reservoir
plug C (see previous pages) and add
the fluid as described in the chapter
"Technical Specifications".
176)
62)
WINDSCREEN/REAR
WINDOW WASHER FLUID
Check fluid level through the reservoir.
If the level is too low, lift the plug D (see
previous pages) and add the fluid as
described in the chapter "Technical
Specifications".
After topping up, close cap D, making
sure it is correctly locked.
177)
BRAKE FLUID
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark).
If the fluid level in the tank is too low,
undo reservoir cap E (see previous
pages) and add the fluid as described
in the "Technical Specifications"
section.
NOTE Carefully clean the plug of the
reservoir E and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
147

ENGINE
GENERAL INFORMATION 1.2 8V 69 HP 1.2 8V 69 HP LPG
0.9 TwinAir 85 HP(*)
Engine code 169A4000 169A4000 312A2000
Cycle Otto Otto Otto
Number and position of cylinders 4 in line 4 in line 2 in line
Piston bore and stroke (mm) 70.8 × 78.86 70.8 × 78.86 80.5 × 86.0
Total displacement (cm³) 1242 1242 875
Compression ratio 11.1 : 1 11.1 : 1 10 ± 0.2 : 1
LPG Petrol
Maximum power (EC) (kW) 51 51 51 62.5
Maximum power (EEC) (HP) 69 69 69 85
corresponding engine speed (rpm) 5500 5500 5500 5500
Maximum torque (EEC) (Nm) 102 102 102 145
Maximum torque (EEC) (kgm) 10.4 10.4 10.4 14.8
corresponding engine speed (rpm) 3000 3000 3000 1900
Spark plugsNGK ZKR7A-10 /
Champion RA8MCX4NGK ZKR7A-8 NGK LKR9EI-8
FuelUnleaded petrol 95
R.O.N. (EN228
specifications)LPG for motor
vehiclesUnleaded petrol 95
R.O.N. (EN228
specifications)Unleaded petrol 95
R.O.N. (EN228
specifications)
(*) For versions/markets, where provided
157

REFUELLING
1.2 8V 69 HP / 1.2
8V 69 HP LPG0.9 TwinAir 85 HP(°)Prescribed fuels and original lubricants
Fuel tank (petrol - litres):
35 / 30.5(***)35
Unleaded petrol with RON no lower than 95
(EN228 specifications)
including a reserve of (litres): 5.0 5.0
Engine cooling system:
4.85 / 5.2
(**)5.3Mixture of distilled water and PARAFLUUP
liquid at 50%(*)
Engine sump (litres):- 2.8 SELENIA DIGITEK P.E.
2.5 -SELENIA K P.E. (1.2 8V 69 HP version) /
SELENIA MULTIPOWER GAS 5W-40 (1.2
8V 69 HP LPG)
Engine sump and filter (litres):- 3.2 SELENIA DIGITEK P.E.
2.8 -SELENIA K P.E. (1.2 8V 69 HP version) /
SELENIA MULTIPOWER GAS 5W-40 (1.2
8V 69 HP LPG)
Gearbox/differential casing (litres): 1.65 1.65 TUTELA TRANSMISSION GEARFORCE
(°) For versions/markets, where provided
(***) LPG versions (including reserve). The figure already takes into account the 80% tank filling limit and the residual fluid required for priming and the maximum
permitted capacity. In addition, after different refuelling processes, this figure may vary due to differences between the network pump supply pressures, pumps
having different supply/locking features, tank not completely run out of fuel. (**) LPG versions (*) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
165

FLUIDS AND LUBRICANTS
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan. Constant use of the prescribed lubricants guarantees the fuel consumption and emission
specifications. Lubricant quality is crucial for engine operation and duration.
If lubricants conforming to the required specifications are not available, products that meet the indicated specifications can be
used to top up; in this case optimal performance of the engine is not guaranteed.
70)
PRODUCT SPECIFICATIONS
Use Features SpecificationOriginal fluids and
lubricantsReplacement interval
Lubricants for 0.9
TwinAir 85 HP petrol
engines
(°)
SAE 0W-30 ACEA C2 /
API SN9.55535-GS1SELENIA DIGITEK P.E.
Contractual Technical
Reference N° F020.B12According to Scheduled
Servicing Plan
Lubricants for 1.2 8V
69 HP petrol enginesSAE 5W-40 ACEA C3 /
API SN9.55535-S2SELENIA K P.E.
Contractual Technical
Reference N° F603.C07According to Scheduled
Servicing Plan
Lubricant for petrol/
LPG enginesSAE 5W-40 ACEA C3 /
API SM9.55535-T2SELENIA MULTIPOWER
GAS 5W-40
Contractual Technical
Reference N° F922.E09According to Scheduled
Servicing Plan
(°) For versions/markets, where provided
For TwinAir engines only use lubricants with indicated SAE grade and specifications.
167