2019 CITROEN RELAY Handbook (in English)

151
Door pillar, right-hand side,
fuses
F Unclip the cover.
When you have finished, close the cover
very carefully.Fuses A (amps)
Allocation
54 -Not used
55 15Heated seats
56 15Rear passenger 12
V socket
57 10Under seat additional heating
58 15Heated rear screen, left-hand
59 15Heated rear screen, right-hand
60 -Not used
61 -Not used
62 -Not used
63 10Rear passenger additional heating control
64 -Not used
65 30Rear passenger additional heating fan
8
In the event of a breakdown

152
Fuses in the engine
compartment
F Remove the nuts and tilt the box to access the fuses.
When you have finished, close the cover
very carefully. Fuses A (amps)
Allocation
1 40ABS pump feed
2 50Diesel pre-heating unit
3 30Ignition switch – Starter motor
4 40Fuel heater
5 20/50Cabin ventilation with additional programmable heating (battery +)
6 40/60Cabin fan maximum speed (battery +)
7 40/50/60 Cabin fan minimum speed (battery +)
8 40Cabin fan (ignition +)
9 15Rear 12
V socket (battery +)
10 15Horn
11 -Not used
14 15Front 12
V socket (battery +)
15 15Cigarette lighter (battery +)
16 -Not used
17 -Not used
18 7. 5Engine management control unit (battery +)
19 7. 5Air conditioning compressor
20 30Screenwash/headlamp wash pump
21 15Fuel pump supply
22 -Not used
23 30ABS solenoids
24 7. 5Auxiliary switch panel – Door mirror controls and folding (ignition +)
30 15Door mirror heating
In the event of a breakdown

153
Battery
Batteries contain harmful substances
such as sulphuric acid and lead.
They must be disposed of in accordance
with regulations and must not, in any
circumstances, be discarded with
household waste.
Take used remote control batteries and
vehicle batteries to a special collection
point.
Access to the battery
Procedure for starting the engine using another
battery or charging a discharged battery.
Lead-acid starter batteries
Protect your eyes and face before
handling the battery.
All operations on the battery must be
carried out in a
well ventilated area and
away from naked flames and sources of
sparks, so as to avoid the risk of explosion
or fire.
Wash your hands afterwards. The battery is located under the front left floor.
F

U
nscrew the 6 access cover retaining
screws.
F
L
ift off or remove completely the access
c ove r. F
P
ress lever 1 downwards to spread the
clamps.
F
R
emove the clamps 2 from the negative (-)
terminal.
Wait 2 minutes after switching off the
ignition before disconnecting the battery.
Never disconnect the clamps when the
engine is running.
Never charge a
battery without first
disconnecting the clamps.
Close the windows and doors before
disconnecting the battery.
8
In the event of a breakdown

154
Starting using another
battery
Never try to start the engine by connecting
a battery charger.
Never use a
24 V or higher battery
b o o s t e r.
Check beforehand that the backup
battery has a
nominal voltage of 12 V and
a
capacity at least equal to that of the
discharged battery.
The two vehicles must not be in contact
with each other.
Switch off all the electrical consumers
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are not
close to moving parts of the engine (fan,
belts, etc.).
Do not disconnect the (+) terminal while
the engine is running.
After every reconnection of the battery, switch
on the ignition and wait 1

minute before
starting to allow the electronic systems to be
initialised. If slight difficulties are experienced
after this, please contact a

CITROËN dealer or
a


qualified workshop. The positive battery terminal A is accessible
via an access cover located at the side of the
fusebox.
Make connections only to the points indicated
and illustrated above. If you fail to follow this
instruction there is the danger of a
short-circuit!
F Connect the red cable to the battery terminal A then to the positive (+) terminal of
the backup battery B .
F

C
onnect one end of the green or black
cable to the negative (-) terminal of the
backup battery B .
F

C
onnect the other end of the green or black
cable to the earth point C on your vehicle.
F

O
perate the starter, let the engine run.
F

W
ait for the engine to return to idle, then
disconnect the cables.
A. Positive battery terminal on your vehicle B.
Backup battery
C. Earth on your vehicle
It is advisable to disconnect the negative
(-) terminal of the battery if the vehicle is
not to be used for a

period of more than
one month.
The description of the battery charging
procedure is given as an indication only.
If the battery has been disconnected for some
time, it may be necessary to reinitialise the
following functions:
-

t

he display parameters (date, time,
language, units of distance and
temperature),
-
r

adio stations,
-

c

entral locking.
Some settings are cleared and must be
reprogrammed; consult a


CITROËN dealer.
If your vehicle is fitted with a

tachograph or an
alarm, disconnection of the negative (-) terminal
of the battery (located under the floor on the
left-hand side, in the cab) is recommended
if the vehicle is not to be used for a

period of
more than 5

days.
In the event of a breakdown

155
To w i n g
General recommendations
Obser ve the legislation in force in your
c o u nt r y.
Ensure that the weight of the towing
vehicle is higher than that of the towed
vehicle.
The driver must remain at the wheel of
the towed vehicle and must have a valid
driving licence.
When towing a
vehicle with all four wheels
on the ground, always use an approved
towbar; rope and straps are prohibited.
The towing vehicle must move off gently.
When the vehicle is towed with its engine
off, there is no longer braking and steering
assistance.
In the following cases, you must always
call on a
professional recovery ser vice:
-

v
ehicle broken down on a motor way or
main road,
-
f

our-wheel drive vehicle,
-

w
hen it is not possible to put the
gearbox into neutral, unlock the
steering, or release the parking brake,
-

t
owing with only two wheels on the
ground,
-

w
here there is no approved towbar
available.
The charging operation must be carried
out in a

ventilated area away from naked
flames or any possible sources of sparks
to eliminate the risk of explosion and fire.
Do not try to charge a

frozen battery: it
must first be thawed out to avoid the risk
of explosion. If the battery has frozen,
before charging it have it checked by
a

specialist who will verify that the internal
components have not been damaged and
that the case is not cracked, which could
mean that there is a

risk of a

leak of toxic
and corrosive acid.
Proceed with a

slow charge at low current
for a

maximum of about 24

hours to avoid
damaging the battery.
Charging the battery using
a battery charger
F Go to the battery located in the front left
f l o o r.
F

D
isconnect the battery.
F

F
ollow the instructions for use provided by
the manufacturer of the charger.
F

R
econnect starting with the negative (-)
terminal.
F

C
heck the condition of the terminals and
clamps. If they are covered with sulphate
(whitish or greenish deposits), disconnect
them and clean them all.
After refitting of the battery by a
CITROËN
dealer or a
qualified workshop, the Stop
& Start system will only be active after
a


continuous period of immobilisation
of the vehicle, a period which depends
on the climatic conditions and the state
of charge of the battery (up to about
8


h o u r s).
The presence of this label, in particular
with the Stop & Start system, indicates
the use of a
12 V lead-acid battery with
special technology and specification;
the involvement of a
CITROËN dealer or
a
qualified workshop is essential when
replacing or disconnecting the battery.
8
In the event of a breakdown

156
Towing your vehicle
The removable towing eye is located in the tool
box under the front passenger seat.
F
U
nclip the cover using a flat tool.
The failure to follow this requirement may
lead to damage to components of the
braking system and the lack of braking
assistance on restarting the engine.
F

S
crew the removable towing eye in fully.
F

A
ttach the approved towbar to the
removable towing eye.
F

P
ut the gear lever into neutral.Towing another vehicle
The fixed towing eye is located on the right
below the bumper.
F
A
ttach the approved towbar to the fixed eye.
In the event of a breakdown

157
Engine technical data and
towed loads
Engines
The engine characteristics are given in the
vehicle's registration document, as well as in
sales brochures.The maximum power corresponds to the
value type-approved on a
test bed, under
conditions defined in European legislation
(Directive 1999/99/EC).
For more information, contact a
CITROËN
dealer or a
qualified workshop.
Weights and towed loads
The maximum weights and towed loads for
your vehicle are given in the registration
document, as well as in sales brochures.
These values are also given on the
manufacturer's plate or label.
For more information, contact a CITROËN
dealer or a
qualified workshop. The GTW and towed load values indicated are
valid up to a
maximum altitude of 1,000 metres.
The towed load value must be reduced by 10%
for each additional 1,000 metres of altitude.
The maximum authorised nose weight
corresponds to the weight permitted on the
towbar (can be dismantled with or without
a

tool).
GT W: Gross train weight.
High ambient temperatures may result
in a reduction in the per formance of
the vehicle to protect the engine. If the
ambient temperature is above 37°C, limit
the towed load.
Towing with a towing vehicle which is only
slightly laden may negatively affect its
handling.
Towing a
trailer increases the braking
distance.
When towing, never exceed the speed
of 62
mph (100 km/h) (obser ve the local
legislation in force). If the exterior temperature is high, it is
recommended that the engine be allowed
to idle for 1
to 2 minutes after the vehicle
comes to a stop, to facilitate its cooling.
9
Technical data

158
Diesel engines
Euro 6 Diesel engines
Engines 2.0 litre BlueHDi 110
2.0 litre BlueHDi 110 S&S2.0
litre BlueHDi 130
2.0 litre BlueHDi 130 S&S2.0
litre BlueHDi 160
2.0 litre BlueHDi 160 S&S
Gearbox Manual 6-speed (BVM6)
Capacity (cm
3) 1,9 971,9 971,9 97
Max power: EEC standard (kW) 8196120
Fuel DieselDieselDiesel
Euro 4/Euro 5 Diesel engines
Engines 2.2 litre HDi 1102.2 litre HDi 130
2.2 litre e- HDi 1302.2
litre HDi 150
2.2 litre e- HDi 1503
litre HDi 180
Gearbox Manual 6-speed (BVM6)
Capacity (cm
3) 2 ,1 9 82 ,1 9 82 ,1 9 8 2,999
Max power: EEC standard (kW) 819611 0 13 0
Fuel DieselDieselDiesel Diesel
(Depending on the country of sale)
Technical data