ENGINE UNITEM-91
< UNIT DISASSEMBLY AND ASSEMBLY > [HR16DE]
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UNIT DISASSEMBLY AND ASSEMBLY
ENGINE UNIT
SettingINFOID:0000000012431733
NOTE:
The following procedures explain how to disassemble the engine with the engine stand fastened to the bell
housing. Some steps may be different if using a different type of engine stand.
1. Install engine to engine stand:
a. On (M/T models), remove flywheel.
• Secure flywheel using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
b. On (CVT models), remove driveplate. • Secure driveplate using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel or drive plat e with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
c. Lift the engine with a hoist to install it onto a widely used engine stand. CAUTION:
• Use the engine stand that has a load capacity approximately 150 kg (331 lb) or more large
enough for supporting the engine weight.
• If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten- tial risk of overturning stand.
- Intake manifold. Refer to EM-28, "
Exploded View".
- Exhaust manifold. Refer to EM-31, "
Removal and Installation".
- Rocker cover. Refer to EM-48, "
Exploded View".
CAUTION:
Before removing the hanging chains, check the engine stand is stable and there is no risk of over-
turning.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support the mating surface of transaxle with flywheel
removed.
2. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
• Be sure to clean drain plug and in stall with new drain plug washer.
• Do not reuse drain plug washer. Tool number : KV11105210 (J-44716)
Tool number : KV11105210 (J-44716)
PBIC3227J
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LU-8
< PERIODIC MAINTENANCE >[HR16DE]
ENGINE OIL
2. Disconnect harness connector at
oil pressure sensor. Remove
oil pressure sensor using suitable tool and install suitable tools
(A/B).
CAUTION:
Do not drop or shock oil pressure sensor.
3. Start engine and warm it up to normal operating temperature.
4. Check engine oil pressure with engine running under no-load. NOTE:
• When engine oil temperature is low, engine oil pressure becomes high.
• If difference is extreme, check oil passage and oil pump for engine oil leaks.
5. After the inspections, install oil pressure sensor as follows:
a. Remove old liquid gasket adhering to oil pressure sensor and engine.
b. Apply liquid gasket and tighten oil pressure sensor to specification. Use Genuine Liquid Gasket or equivalent. Refer to GI-22, "
Recommended Chemical Products and
Sealants".
6. Check engine oil level.
7. After warming up engine, check that ther e is no engine oil leaks with the running engine.
DrainingINFOID:0000000012432201
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause ski n cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park the vehicle on a level surface and check for engine oil leaks. Refer to LU-7,
"Inspection".
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
RefillingINFOID:0000000012432202
1. Install drain plug with new copper sealing washer. Refer to EM-34, "Exploded View".
CAUTION:
• Be sure to clean drain plug.
• Do not reuse copper sealing washer.
2. Refill with new engine oil.
CAUTION:
• The refill capacity depends on the engine oi l temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the pr oper amount of engine oil in the engine.
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Engine oil pressure : Refer to LU-15, "Engine Oil Pressure".
Tightening torque : Refer to EM-93, "
Exploded View".
Engine oil capacity and viscosity : Refer to MA-11, "
Fluids and Lubricants".
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SERVICE DATA AND SPECIFICATIONS (SDS)LU-15
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance SpecificationINFOID:0000000012432208
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
Engine Oil PressureINFOID:0000000012432209
Unit: kPa (kg/cm2, psi)
*: Engine oil temperature at 80
°C (176 °F).
Drain and refill With oil filter change
3.5 (3-3/4, 3-1/8)
Without oil filter change 3.2 (3-3/8, 2-7/8)
Dry engine (Overhaul) 4.0 (4-1/4 3-1/2)
Engine SpeedApproximate discharge pressure*
M/T CVT
600 rpm More than 98 (1.0, 14.2)
More than 294 (3.0, 42.6)
More than 392 (4.0, 56.8)
2,000 rpm
6,000 rpm
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PREPARATIONHA-11
< PREPARATION >
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Sealant and/or OilINFOID:0000000012431991
Service couplers
• High side coupler (J-39500-20A)
• Low side coupler
(J-39500-24A) Hose fitting to service hose:
• M14 x 1.5 fitting is optional or per-
manently attached.
(J-39699)
Refrigerant weight scale For measuring of refrigerant
Fitting size-Thread size
• 1/2”-16 ACME
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
• Air displacement: 4 CFM
• Micron rating: 20 microns
• Oil capacity: 482 g (17 oz)
Fitting size-Thread size
• 1/2”-16 ACME
(TechMate No.)
Tool name
Description
S-NT202
S-NT200
S-NT203
Tool name
Description
HFC-134a (R-134a) Refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
• large container 1/2”-16 ACME
NISSAN A/C System Oil Type DH-
PR Type: Poly alkylene glycol (PAG), type
DH-PR
Application: HFC-134a (R-134a) Vane-
rotary compressors
Capacity: 110 - 130 m (3.7 - 4.4 US fl
oz, 3.9 - 4.6 Imp fl oz)
S-NT196
JMIIA1759ZZ
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SERVICE DATA AND SPECIFICATIONS (SDS)HA-37
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
CompressorINFOID:0000000012432023
OilINFOID:0000000012432024
RefrigerantINFOID:0000000012432025
Model CALSONIC KANSEI CR08b
Ty p e Vane rotary
Displacement Maximum 83 cm
3 (5.1cu in)/rev
Direction of rotation Clockwise (viewed from clutch)
Drive belt Poly V
Disc to pulley clearance Standard0.25 – 0.55 mm (0.010 – 0.022 in)
Name A/C System Oil Type DH-PR
Capacity Total in system
110 - 130 m (3.7 - 4.4 US fl oz, 3.9 - 4.6 Imp fl
oz)
Replacement compressor charging
amount Refer to
HA-23, "
Oil Adjusting Procedure for
Compressor Replacement".
Ty p e HFC-134a (R-134a)
Capacity 0.4 kg (0.9 lb)
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RECOMMENDED FLUIDS AND LUBRICANTSMA-11
< PERIODIC MAINTENANCE >
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RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and LubricantsINFOID:0000000012432245
The following are approximate capacities. The actual capa
cities may be slightly different.When refilling, follow
the procedures described elsewhere in this manual.
Fluid type Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
Fuel 41.0 10-7/8 gal
9 gal• Unleaded gasoline with an octane
rating of at least 87 AKI (RON 91)
Engine oil
Drain and refill With oil filter change
3.5 3-3/4 qt 3-1/8 qt
• Genuine NISSAN Engine Oil or
equivalent
• Engine oil with API Certification
Mark, Viscosity SAE 5W-30
• For additional information, see "Engine Oil Recommendation".
• As an alternative to this recom-
mended oil, SAE 5W-30 or SAE
10W-30 conventional petroleum
based oils may be used and meet
all specifications and require-
ments necessary to maintain the
New Vehicle Limited Warranty.
Without oil filter change
3.2 3-3/8 qt 2-7/8 qt
Dry engine (engine overhaul) 4.0 4-1/4 qt 3-1/2 qt
Engine cool-
ant With reser-
voir tank at
“MAX” level
CVT
7.3 7-3/4 qt 6-3/8 qt
• Pre-diluted Genuine NISSAN Long Life Anti-freeze / Coolant
(blue) or equivalent
M/T
6.7 7-1/8 qt 5-7/8 qt
Reservoir tank capacity
(at “MAX” level) 0.7
3/4 qt
5/8 qt
Manual transaxle fluid (MTF) 2.67 5-5/8 pt 4-3/4 pt • Genuine NISSAN
Manual Trans-
mission Fluid (MTF) HQ Multi
75W-85, or equivalent
• If Genuine NISSAN Manual
Transmission Fluid (MTF) HQ
Multi is not available, API GL-4,
Viscosity SAE 75W-85 may be
used as a temporary replacement.
However use Genuine NISSAN
Manual Transmission Fluid (MTF)
HQ Multi as soon as it is available.
CVT fluid 6.9 7-1/4 qt 6-1/8 qt • Genuine NISSAN CVT Fluid NS-3
• NISSAN recommends using Gen-
uine NISSAN CVT Fluid NS-3
ONLY in NISSAN CVTs. Do not
mix with other fluids. Using fluids
that are not equivalent to Genuine
NISSAN CVT Fluid NS-3 may
damage the CVT. Damage
caused by the use of fluids other
than as recommended is not cov-
ered under NISSAN's New Vehi-
cle Limited Warranty.
Brake and clutch fluid —— —• Genuine NISSAN Super Heavy
Duty Brake Fluid or equivalent
DOT 3 (US FMVSS No. 116)
• Available in mainland U.S.A.
through a NISSAN dealer.
Multi-purpose grease —— — NLGI No. 2 (Lithium soap base)
Windshield washer fluid 3.5 3-3/4 qt 3-1/8 qt • Genuine NISSAN Windshield
Washer Concentrate Cleaner &
Anti-Freeze or equivalent
Revision: August 2015 2016 Versa Note
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MA-12
< PERIODIC MAINTENANCE >
RECOMMENDED FLUIDS AND LUBRICANTS
Engine Oil Recommendation
INFOID:0000000012432246
NISSAN recommends the use of an energy conservi ng oil in order to improve fuel economy.
Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubrica-
tion Standardization and Approval Committee (ILSAC) ce rtification and SAE viscosity standard. These oils
have the API certification mark on the front of the container. Oils whic h do not have the specified quality label
should not be used as they could cause engine damage.
Anti-Freeze Coolant Mixture RatioINFOID:0000000012432247
The engine cooling system is filled at the factory with a pre-diluted mixture of 50% Genuine NISSAN Long Life
Antifreeze/Coolant (blue) and 50% water to provide year-round anti-freeze and coolant protection. The anti-
freeze solution contains rust and corrosion inhibitors. Additional engine cooling system additives are not nec-
essary.
WARNING:
• Do not remove the radiator or coolant reservoir cap when the engine is hot. Wait until the engine and radiator cool down. Serious burns could be caused by high pressure fluid escaping from the radia-
tor.
• The radiator is equipped with a pressure type radiator cap. To prevent engine damage, use only a
Genuine NISSAN radiator cap.
CAUTION:
• When adding or replacing coolant, be sure to use only Genuine NISSAN Lo ng Life Antifreeze/Cool-
ant (blue) or equivalent. Genuine NISSAN Long Life Antifreeze/Coolant (blue) is pre-diluted to pro-
vide antifreeze protection to -34 °F (-37 °C). If additional freeze protect ion is needed due to weather
where you operate your vehicle, add Genuine NISSAN long life Antifreeze/Coolant (blue) concentrate
following the directions on the container. If an equivalent coolant other than Genuine NISSAN Long
Life Antifreeze/Coolant (blue) is used, follow the coolant manufact urer’s instructions to maintain
minimum antifreeze protection to -34 °F (-37 °C). The use of other types of coolant solutions other
than Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent may damage the engine
cooling system.
• Mixing any other type of coolant other than Genuine NISSAN Long Life Antifreeze/Coolant (blue),
including Genuine NISSAN Long Life Antifreeze/Coolant (green), or the use of non-distilled water will
reduce the life expectancy of the factory filled coolant.
Air conditioning system refrigerant 0.4 kg0.9 lb 0.9 lb• HFC-134a (R-134a)
• For further details, see “Air condi-
tioner specification label”.
Air conditioning system oil 110 - 130 m3.7 - 4.4 fl oz 3.9 - 4.6 fl oz • A/C System Oil Type R (DH-PR)
• For further details, see “Air condi-
tioner specification label”.
Fluid type
Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
1. API certification mark 2. API service symbol
JSPIA0014ZZ
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MA-22
< PERIODIC MAINTENANCE >
ENGINE MAINTENANCE
CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the pr oper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leaks. Repair as necessary.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to MA-20, "
ENGINE OIL : Inspection".
OIL FILTER
OIL FILTER : Removal and InstallationINFOID:0000000012432262
REMOVAL
1. Drain engine oil. Refer to MA-21, "ENGINE OIL : Draining".
2. Remove oil filter using suitable tool (A). : Front
WARNING:
Be careful not to get burned; engine and engine oil may be
hot.
CAUTION:
• When removing, prepare a shop cloth to absorb engine oil leaks and spills.
• Do not spill engine oil on drive belt.
• Completely wipe off any engine oil that spills on engine
and vehicle.
• Oil filter is provided with relief valve. Use Genuine NIS- SAN oil filter or equivalent.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil- ter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A), or tighten to specification.
4. Refill engine with new engine oil. Refer to MA-21, "
ENGINE OIL : Refilling".
SPARK PLUG
Engine oil capacity and viscosity : Refer to MA-11, "Fluids and Lubricants".
JSBIA0620ZZ
SMA010
Oil filter : 17.7 N·m (1.8 kg-m, 13 ft-lb)
JPBIA0077ZZ
Revision: August 2015 2016 Versa Note
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