REFRIGERANTHA-19
< PERIODIC MAINTENANCE >
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4. Press UV lamp switch (5) and check A/C system for re frigerant leaks. (Where refrigerant leaks occur, flu-
orescent leak detection dye appears green in color.)
WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, fo llow the manufacturer’s operating instructions.
• Illuminate pipe joints from different angles using UV lamp to check for leaks.
• Use a mirror in areas that are di fficult to see to check for leaks.
• Refrigerant leaks from the evaporator can be detected by soaking a cotton swab or similar material with
drain hose water and illuminating it using the UV lamp.
• Dust, dirt, and packing material adhesives used for condenser, evaporator, and other components may fluoresce. Be careful not to misidentify leaks.
5. Repair or replace parts where refrigerant lea ks occur and wipe off fluorescent leak detection dye.
NOTE:
Completely wipe off fluorescent leak detection dye from gaps between parts, screw threads, and other
components using a cotton swab or similar material.
6. Use a UV lamp to check that no fluorescent leak detection dye remains after finishing work. WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, fo llow the manufacturer’s operating instructions.
• Dust, dirt, and packing material adhesives used for condenser, evaporator, and other components may
fluoresce. Be careful not to misidentify leaks.
CHECK REFRIGERANT LEAKS USING ELECTRONIC LEAK DETECTOR
WARNING:
Do not check for refrigerant leaks while the engine is running.
CAUTION:
Be careful of the following items so that in accurate checks or misidentifications are avoided.
• Do not allow refrigerant vapor, shop chemical vapors, cigarette smoke or other contaminates around the vehicle.
• Always check refrigerant leaks in a low air flow en vironment so that refrigerant may not disperse.
1. Stop the engine.
2. Connect recovery/recycling/recharging equipment or manifold gauge set to the A/C service valves.
3. Check that A/C refrigerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or more when temperature is 16 °C
(61 °F) or more. When pressure is lower than the specified value, recycle refrigerant completely and
recharge refrigerant to the specified level.
NOTE:
Leaks may not be detected if A/C refriger ant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or less when tem-
perature is less than 16° C (61°F).
4. Clean the area where the refrigerant leak check is performed and check for refrigerant leaks along all sur- faces of pipe connections and A/C system co mponents using electronic leak detector probe.
CAUTION:
• Continue checking once leaks are found. Always co ntinue and complete checking along all pipe
connections and A/C system comp onents for additional leaks.
• When leaks are detected, clean leak ar ea using compressed air and re-check.
• When checking the evaporator for leaks, always clean inside of drain hose so that the probe sur-
face may not be exposed to water or dirt.
NOTE:
• Always check for leaks starting from the high-pressure side and continue to the low-pressure side.
• When checking the evaporator for leaks, operate blower motor for 15 minut\
es or more at the maximum speed while the engine is stopped. Insert electronic leak detector probe into drain hose and hold for 10
minutes or more.
• When disconnecting shut-off valve that is connected to A/C service valve, always evacuate remaining
refrigerant so that misidentification can be avoided.
5. Repair or replace parts where refrigerant leaks occur.
6. Start the engine and set A/C control in the following conditions. • A/C switch: ON
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HA-20
< PERIODIC MAINTENANCE >
REFRIGERANT
• Air flow: VENT (ventilation)
• Intake door position: Recirculation
• Temperature setting: Full cold
• Blower speed: Maximum
7. Run the engine at approximately 1,500 rpm for two minutes or more.
8. Stop the engine. Check for refrigerant leaks. Go to step 4. WARNING:
Be careful not to get burned when the engine is hot.
NOTE:
• Start refrigerant leak check immediately after the engine is stopped.
• When refrigerant circulation is stopped, pressure on the low- pressure side rises gradually and pressure on the high-pres-
sure side falls gradually.
• The higher the pressure is, the easier it is to find refrigerant leaks.
Recycle RefrigerantINFOID:0000000012431999
WARNING:
• Always use HFC-134a for A/C refrigerant. If CFC- 12 is accidentally charged, compressor damage
may result due to in sufficient lubrication.
• Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant container, frostbite or the loss of eyesight.
• Do not breathe A/C refrigerant and oil vapor or mi st. Exposure may irritate eyes, nose, or throat.
• Do not allow HFC-134a to be exposed to an open flame. Poisonous gas is produced if refrigerant
burns. Keep workshop well ventilated.
1. Perform oil return operation. Refer to HA-22, "
Perform Oil Return Operation". (If refrigerant or oil leaks are
detected in a large amount, omit this step, and go to step 2.)
CAUTION:
Do not perform oil return operation if a la rge amount of refrigerant or oil has leaked.
2. Check pressure gauge readings of recovery/recyc ling/recharging equipment. When remaining pressure
exists, recycle refrigerant from high-pressure hose and low-pressure hose.
NOTE:
Follow manufacturer instructions for the handling or maintenance of the equipment. Do not fill the equip-
ment with non-specified refrigerant.
3. Remove A/C service valve caps from the vehicle.
4. Connect recovery/recycling/recharging equipment to A/C service valves.
5. Operate recovery/recycling/recharging equipm ent, and recycle refrigerant from the vehicle.
6. Evacuate air for 10 minutes or more to remove any remaining refrigerant integrated in the compressor oil,
etc.
7. Refrigerant recycle operation is complete.
Charge RefrigerantINFOID:0000000012432000
WARNING:
• Always use HFC-134a for A/C refrigerant. If CFC- 12 is accidentally charged, compressor damage
may result due to in sufficient lubrication.
• Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant co ntainer, frostbite, or the loss of eyesight.
• Do not breathe A/C refrigerant and oil vapor or mi st. Exposure my irritate eyes, nose, or throat.
• Do not allow HFC-134a to be exposed to an open flame. Poisonous gas is produce if refrigerant burns. Keep workshop well ventilated.
1. Connect recovery/recycling/recharging equipment to the A/C service valves.
SHA839E
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HA-22
< PERIODIC MAINTENANCE >
OIL
OIL
DescriptionINFOID:0000000012432001
MAINTENANCE OF OIL LEVEL
The compressor oil circulates in the system together with the refrigerant. It is necessary to add oil to the com-
pressor when replacing A/C system components or when a large amount of refrigerant leaks from the system.
It is important to always maintain oil level within t he specified level. Otherwise, the following conditions may
occur.
• Insufficient oil amount: Stuck compressor
• Excessive oil amount: Insufficient cooling (caused by insufficient heat exchange)
InspectionINFOID:0000000012432002
If a compressor is malfunctioning (internal noise, insufficient cooling), check the compressor oil.
1.COMPRESSOR OIL JUDGMENT
1. Remove the compressor. Refer to HA-26, "
Removal and Installation".
2. Sample the compressor oil and judge on the figure.
Judgement result 1>>Replace compressor only.
Judgement result 2>>Replace compressor and condenser (includes liquid tank).
Perform Oil Retu rn OperationINFOID:0000000012432003
CAUTION:
If a large amount of refrigerant or oil leaks from the system, do not perform oil return operation.
1. Start the engine and set the front air control to the following conditions. • Engine speed: Idling to 1,200 rpm
• A/C switch: ON
• Blower speed: Maximum
• Intake door position: Recirculation
• Temperature setting: Full cold
2. Perform oil return operation for approximately 10 minutes.
3. Stop the engine.
4. Oil return operation is complete.
Oil Adjusting Procedure for Compon ents Replacement Except Compressor
INFOID:0000000012432004
Add the amount of oil that is calculated according to the following conditions.
Example: Oil amount to be added when replacing evaporator [m (Imp fl oz.)] = 35 (1.2) + α
Name A/C System Oil Type: DH-PR
JSIIA0927GB
Conditions
Oil amount to be added to A/C system
m (Imp fl oz.)
Replace evaporator 35 (1.2)
Replace condenser (includes liquid tank) 20 (0.7)
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HA-24
< PERIODIC MAINTENANCE >
PERFORMANCE TEST
PERFORMANCE TEST
InspectionINFOID:0000000012432006
INSPECTION PROCEDURE
1. Connect recovery/recycling/recharging equipment (for HFC-134a) or manifold gauge set.
2. Start the engine, and set to the following condition.
Test condition
3. Maintain test condition until A/C system becomes stable. (Approximately 10 minutes)
4. Check that test results of “recirculating-to-disc harge air temperature” and “ambient air temperature-to-
operating pressure” are within the specified value.
5. When test results are within the spec ified value, inspection is complete.
If any test result is out of the specified val ue, perform diagnosis by manifold gauge set. Refer to HA-15,
"Symptom Table".
RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE
FRONT
AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE
Surrounding condition In a well-ventilated place away from direct sunlight.
Vehicle condition Doors
Closed
Door glass Closed
Hood Open
Engine speed Idle speed
A/C condition (front/rear) Temperature control
Full cold
A/C switch ON
Air outlet VENT (ventilation)
Intake door position Recirculation
Blower speed Maximum
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature from center ventilator
°C ( °F)
Relative humidity
% Air temperature
°C ( °F)
50 – 60 20 (68)
4.7 - 6.7 (40 - 44)
25 (77) 8.6 - 11.1 (47 - 52)
30 (86) 12.6 - 15.6 (55 - 60)
35 (95) 19.0 - 22.5 (66 - 73)
60 – 70 20 (68)
6.7 - 8.7 (44 - 48)
25 (77) 11.1 - 13.6 (52 - 56)
30 (86) 15.6 - 18.6 (60 - 65)
35 (95) 22.5 - 26.0 (73 - 79)
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HEATING AND COOLING UNIT ASSEMBLYHA-35
< REMOVAL AND INSTALLATION >
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5. Disconnect heater hoses from heater core.
6. Remove instrument panel assembly. Refer to IP-15, "
Removal and Installation".
7. Disconnect evaporator drain hose from heating and cooling unit assembly.
8. Disconnect harness connectors, grounds, retainers, etc. , and remove bolts required to remove steering
member.
9. Remove steering member and heating and cooling unit assembly.
10. Remove heating and cooling unit assembly from steering member. Refer to HA-33, "
Exploded View".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-rings.
• Apply compressor oil to new O-rings of the low-pressure flexible hose and high-pressure pipe for
installation.
• After charging refrigerant, check for leaks. Refer to HA-18, "
Leak Test".
NOTE:
When refilling engine coolant, refer to CO-9, "
Refilling".
HEATER CORE
HEATER CORE : Removal and InstallationINFOID:0000000012432020
REMOVAL
1. Remove the heating and cooling unit assembly. Refer to HA-34, "HEATING AND COOLING UNIT
ASSEMBLY : Removal and Installation".
2. Remove foot duct (LH). Refer to VTL-7, "
FOOT DUCT : Removal and Installation".
3. Remove heater packing.
4. Remove heater pipe flange.
5. Remove heater core.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
When refilling engine coolant, refer to CO-9, "
Refilling".
EVAPORATOR
EVAPORATOR : Removal and InstallationINFOID:0000000012432021
REMOVAL
1. Remove heating and cooling unit assembly. Refer to HA-34, "HEATING AND COOLING UNIT ASSEM-
BLY : Removal and Installation".
2. Remove foot duct (RH). Refer to VTL-7, "
FOOT DUCT : Removal and Installation".
3. Remove intake case. Refer to HA-33, "
Exploded View".
4. Remove expansion valve. Refer to HA-36, "
EXPANSION VALVE : Removal and Installation".
5. Remove evaporator cover and evaporator assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-rings.
• Apply compressor oil to ne w O-rings for installation.
• Perform oil adjusting procedure afte r installing new evaporator. Refer to HA-22, "
Oil Adjusting Pro-
cedure for Components Replacement Except Compressor".
• After charging refrigerant, check for leaks. Refer to HA-18, "
Leak Test".
EXPANSION VALVE
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IP-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430769
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for WorkINFOID:0000000012430770
• When removing or disassembling each component, be careful not to damage or deform it. If a component may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
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SQUEAK AND RATTLE TROUBLE DIAGNOSESIP-9
< SYMPTOM DIAGNOSIS >
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If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks. Refer to IP-9, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is available through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will
only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012430775
Refer to Table of Contents for specific component removal and installation information.
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PRECAUTIONSINL-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432718
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for WorkINFOID:0000000012432719
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
Revision: August 2015 2016 Versa Note
cardiagn.com