GW-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430522
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Handling for Adhe sive and PrimerINFOID:0000000012430523
• Do not use an adhesive which is past its usable date. Shel f life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Open the seal of the primer and adhesive just before application. Discard the remainder.
• Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it.
• If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
• When using primer and adhesive, always observe the precautions in the instruction manual.
Precaution for WorkINFOID:0000000012430524
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area.
Revision: August 2015 2016 Versa Note
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GW-6
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspec t is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks.
Refer to GW-6, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is av ailable through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012430528
Refer to Table of Contents for specific component removal and installation information.
Revision: August 2015 2016 Versa Note
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PRECAUTIONSHAC-3
< PRECAUTION > [MANUAL AIR CONDITIONING]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430709
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430710
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for WorkINFOID:0000000012430711
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
PIIB3706J
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PRECAUTIONSHAC-5
< PRECAUTION > [MANUAL AIR CONDITIONING]
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• When the compressor is removed, store it in th e same way as it is when mounted on the vehicle.
Failure to do so will cause oil to enter the low-pressure chamber.
• Use always a torque wrench and a b ack-up wrench when connecting tubes.
• Plug immediately all openings to prevent entry of dust and mois ture after disconnecting tubes.
• Connect the pipes at the final stag e of the operation when installing an air conditioner in the vehicle.
Do not remove the seal caps of pipes and other comp onents until just before required for connec-
tion.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Remove thoroughly moisture from the refriger ation system before charging the refrigerant.
• Replace always used O-rings.
• Apply oil to the O-rings shown in illustrations wh en connecting tubes. Be careful not to apply oil to
threaded portion.
• O-ring must be closely attached to the groove portion of tube.
• Be careful not to damage O-ring and tube when replacing the O-ring.
• Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
• Perform leak test and make sure there are no leaks from connections after connecting lines. Discon-
nect that line and replace the O-ring when the refrigerant leak point is found. Then tighten connec-
tions of seal seat to the specified torque.
COMPRESSOR
CAUTION:
• Plug all openings to prevent moisture and foreign matter from entering.
• When the compressor is removed, store it in the same way as it is when mounted on the vehicle.
• Follow “MAINTENANCE OF OIL LEVEL” exactly when replacing or repairing compressor. Refer to HA-22, "
Description".
• Keep friction surfaces between clutch and pulley clean . Wipe them off by using a clean waste cloth
moistened with solvent if the su rfaces are contaminated with oil.
• Turn the compressor shaft by hand more than fi ve turns in both directions after compressor service
operation. This equally distribut es oil inside the compressor. Let the engine idle and operate the
compressor for one hour after the compressor is installed.
• After replacing the compressor magnet clutch, appl y voltage to the new clutch to check for normal
operation.
LEAK DETECTION DYE
CAUTION:
• The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leaks. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leaks.
• Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of
the fluorescent dye. Name : A/C System Oil Type: DH-PR
RHA861F
Revision: August 2015
2016 Versa Note
cardiagn.com
HAC-30
< BASIC INSPECTION >[MANUAL AIR CONDITIONING]
OPERATION INSPECTION
OPERATION INSPECTION
Work ProcedureINFOID:0000000012430728
The purpose of the operation inspection is to c
heck that the individual system operates normally.
1.CHECK FRONT BLOWER MOTOR
1. Operate fan control dial.
2. Check that fan speed changes. C heck operation for all fan speeds.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 8.
2.CHECK DISCHARGE AIR
1. Operate fan control dial to set the fan speed to maximum speed.
2. Operate MODE dial to each position.
3. Check that air outlets change according to each indicated air outlet by placing a hand in front of the air outlets. Refer to VTL-4, "
System Description".
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 8.
3.CHECK INTAKE AIR
1. Operate intake lever to each position.
2. Listen to intake sound and confirm air inlets change.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 8.
4.CHECK COMPRESSOR
1. Turn fan control dial ON.
2. Press A/C switch. The A/C switch indicator is turns ON.
3. Check visually and by sound that the compressor operates.
4. Press A/C switch again. The A/C switch indicator is turns OFF.
5. Check that compressor stops.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 8.
5.CHECK DISCHARGE AIR TEMPERATURE
1. Operate temperature control dial.
2. Check that discharge air temperature changes.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 8.
6.CHECK TEMPERATURE DECREASE
1. Operate compressor.
2. Turn temperature control dial to full cold position.
3. Check that cool air blows from the air outlets.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 8.
7.CHECK TEMPERATURE INCREASE Check condition : Engine running
at normal operating temperature.
Revision: August 2015 2016 Versa Note
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INSUFFICIENT HEATINGHAC-49
< SYMPTOM DIAGNOSIS > [MANUAL AIR CONDITIONING]
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INSUFFICIENT HEATING
DescriptionINFOID:0000000012430752
Symptom
• Insufficient heating
• No warm air comes out. (Air flow volume is normal.)
Diagnosis ProcedureINFOID:0000000012430753
NOTE:
Perform self-diagnosis with CONSULT before performing sy mptom diagnosis. If any malfunction result or DTC
is detected, perform the corresponding diagnosis.
1.CHECK COOLING SYSTEM
1. Check engine coolant level and check for leakage. Refer to CO-8, "
Inspection".
2. Check radiator cap. Refer to CO-12, "
RADIATOR CAP : Inspection".
3. Check water flow sounds of the engine coolant. Refer to CO-9, "
Refilling".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refill engine coolant and repair or replace the parts depending on the inspection results.
2.CHECK HEATER HOSE
Check installation of heater hose by visually or touching.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace parts depending on the inspection results.
3.CHECK HEATER CORE
1. Check temperature of inlet hose and outlet hose of heater core.
2. Check that inlet side of heater core is hot and the outle t side is slightly lower than/almost equal to the inlet
side.
CAUTION:
Always perform the temperature inspection in a sh ort period of time because the engine coolant
temperature is very hot.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace heater core. Refer to HA-35, "
HEATER CORE : Removal and Installation".
4.CHECK AIR LEAKAGE FROM EACH DUCT
Check duct and nozzle, etc. of air conditioning system for air leakage.
Is the inspection result normal?
YES >> Check air mix door cable inst allation and air mix door operation.
NO >> Repair or replace parts depending on the inspection results.
Revision: August 2015 2016 Versa Note
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PRECAUTIONSHA-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431985
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for WorkINFOID:0000000012918336
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
Revision: August 2015 2016 Versa Note
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HA-6
< PRECAUTION >
PRECAUTIONS
• The air conditioner warranty is void if the vehicle is within the warranty period. Please contact Nissan Cus-tomer Affairs for further assistance.
COMPRESSOR
CAUTION:
• Cap or plug all openings to prevent moisture and fo reign matter from entering.
• Store it in the same way as it is when moun ted on the car when the compressor is removed.
• Follow “Maintenance of Oil Level” exactly when replacing or repairing compressor. Refer to HA-22,
"Description".
• Keep friction surfaces between clut ch and pulley clean. Wipe it off by using a clean waste cloth
moistened with thinner if the su rface is contaminated with oil.
• Turn the compressor shaft by hand more than five turns in both directions after compressor service
operation. This distributes oil e qually inside the compressor. Let the engine idle and operate the
compressor for one hour after the compressor is installed.
• Apply voltage to the new one and check for norma l operation after replacing the compressor magnet
clutch.
LEAK DETECTION DYE
CAUTION:
• The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leaks. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leaks.
• Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of the fluorescent dye.
• The fluorescent dye leak detector is not a replacement for an electrical l eak detector (SST: J-41995).
The fluorescent dye leak detector sh ould be used in conjunction with an electrical leak detector
(SST: J-41995) to pin-point refrigerant leaks.
• Read and follow all manufacture’s operating inst ructions and precautions prior to performing the
work for the purpose of safet y and customer’s satisfaction.
• A compressor shaft seal should not necessarily be repaired becau se of dye seepage. The compres-
sor shaft seal should only be repaired after confi rming the leak with an electrical leak detector (SST:
J-41995).
• Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiag-
nosis during a future service.
• Do not allow dye to come into contact with painted body panels or interior components. Clean imme- diately with the approved dye cl eaner if dye is spilled. Fluorescent dye left on a surface for an
extended period of time cannot be removed.
• Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
• Do not use more than one refrigerant dye bottle [1/4 ounce (7.4 cc)] per A/C system.
• Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use
HFC-134a (R-134a) leak detection dye in CFC-12 (R- 12) A/C system or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system or A/C system damage may result.
• The fluorescent properties of the dye remains fo r three or more years unless a compressor malfunc-
tion occurs.
NOTE: Identification
• Vehicles with factory installed fluorescent dye have a green label.
• Vehicles without factory installed fluorescent dye have a blue label.
Service EquipmentINFOID:0000000012431988
RECOVERY/RECYCLING RECHARGING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Do not
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instruct ions for tester operation and tester maintenance.
VACUUM PUMP
Revision: August 2015 2016 Versa Note
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