2016 NISSAN NOTE engine

PRECAUTIONSTM-9
< PRECAUTION > [5MT: RS5F91R]
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• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in the procedures contained in this manual concerning liquid gas-
ket application, observe them.
Revision: August 2015 2016 Versa Note

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GEAR OILTM-17
< PERIODIC MAINTENANCE > [5MT: RS5F91R]
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PERIODIC MAINTENANCE
GEAR OIL
InspectionINFOID:0000000012430947
GEAR OIL LEAKS
Make sure that gear oil is not l eaking from transaxle or around it.
GEAR OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the gear oil level from filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26,
"Exploded View".
DrainingINFOID:0000000012430948
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using suitable
tool and then drain gear oil.
3. Install a new gasket on drain plug (1) and install drain plug to clutch housing, using suitable tool.
CAUTION:
Do not reuse gasket.
4. Tighten drain plug (1) to the specified torque. Refer to TM-26,
"Exploded View".
RefillingINFOID:0000000012430949
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until gear oil level reaches the specified limit at filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26, "
Exploded View".
SCIA7119E
PCIB1504E
Oil capacity
and viscosity: Refer to
MA-11, "Fluids and Lubri-
cants".
SCIA7119E
Revision: August 2015 2016 Versa Note

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TM-24
< UNIT REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430961
Removal and InstallationINFOID:0000000012430962
WARNING:
Do not remove the radiator cap when the engine is
hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick clot h around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the orig inal position every time
the transaxle assembly is removed. This action may allow dust or contaminants to gather on the slid-
ing parts and damage a seal of CSC causing clutch fluid leakage.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the engine and transaxle assembly. Refer to EM-87, "Removal and Installation".
2. Disconnect the reverse lamp switch harness connector.
3. Remove the bolts that fasten the transaxle assembly and engine assembly.
4. Remove transaxle assembly from the engine assembly.
5. Remove engine mounting bracket (LH). Refer to EM-86, "
Exploded View".
6. Remove CSC (Concentric Slave Cylinder). Refer to CL-17, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
1. Transaxle assembly
: Refer to "INSTALLATION" in TM-24, "
Removal and Installation" for the locations and tightening torque.
JPDIC0478ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-25
< UNIT REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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• Do not reuse self-tapping bolt.
• Tighten transaxle assembly bolts to the specified torque. The illus- tration is the view from the engine.
InspectionINFOID:0000000012430963
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to TM-21, "Inspection".
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Bolt symbol
ABC D
Insertion direction Transaxle to
engine Engine to transaxle
Quantity 2321
Bolt length
() mm (in) 55 (2.17)
49 (1.93) 69 (2.72)
Tightening torque
N·m (kg-m, ft-lb) 48.0 (4.9, 35)
JPDIC0813ZZ
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note

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TM-54
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000012430980
Transaxle type
RS5F91R
Engine type HR16DE
Model code number 3AM0C
Number of speed 5
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.7273
2nd 2.0476
3rd 1.3929
4th 1.0294
5th 0.8205
Reverse 3.5455
Final gear 4.0667
Number of
teeth Input gear 1st
11
2nd 21
3rd 28
4th 34
5th 39
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 35
5th 32
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion mate gear 13/9
Gear oil capacity (Reference) (US pt, Imp pt)Approx. 2.67 (5-5/8, 4-3/4)
Remarks Reverse brake Installed
Double-cone synchronizer 1st and 2nd
Speedometer drive gear Not installed
SCIA0821E
Revision: August 2015 2016 Versa Note

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PRECAUTIONSTM-55
< PRECAUTION > [CVT: RE0F11A]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430981
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430982
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for TCM, Transaxle Asse mbly or Control Valve ReplacementINFOID:0000000012430983
CAUTION:
• To replace TCM, refer to TM-125, "
Description".
• To replace transaxle assembly or control valve, refer to TM-127, "
Description".
Precaution for G Sensor Removal/Installation or ReplacementINFOID:0000000012430984
CAUTION:
To remove/install or replace G sensor, refer to TM-130, "
Description".
PIIB3706J
Revision: August 2015 2016 Versa Note

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PRECAUTIONSTM-57
< PRECAUTION > [CVT: RE0F11A]
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On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000012430986
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and di sconnect the battery cable from the negative terminal
before any repair or inspection work. The open/s hort circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Removal and Installation Proc edure for CVT Unit ConnectorINFOID:0000000012430987
REMOVAL
• Rotate bayonet ring (A) counterclockwise. Pull out CVT unit har-
ness connector (B) upward and remove it.
INSTALLATION
1. Align marking (A) on CVT unit harness connector terminal with
marking (B) on bayonet ring. Insert CVT unit harness connector.
2. Rotate bayonet ring clockwise.
3. Rotate bayonet ring clockwise until marking (A) on CVT unit har- ness connector terminal body is aligned with the slit (B) on bayo-
net ring as shown in the figure (correctly fitting condition).
CAUTION:
JSDIA1162ZZ
JPDIA0294ZZ
JPDIA0295ZZ
Revision: August 2015 2016 Versa Note

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TM-62
< SYSTEM DESCRIPTION >[CVT: RE0F11A]
COMPONENT PARTS
*: These components are included in control valve assembly.
No.
Component Function
1ECM Mainly transmits the following signal to TCM via CAN communication.
• Engine and CVT integrated control signal
NOTE:
General term for the communication (torque-down permission, torque-
down request, etc.) exchanged between the ECM and TCM.
• Engine speed signal
• Accelerator pedal position signal
• Closed throttle position signal
• N idle instruction signal
Mainly receives the following signals from TCM via CAN communication.
• N idle instruction signal
• Malfunction indicator lamp (MIL) signal
2IPDM E/R Mainly transmits the following signal to TCM via CAN communication.
• A/C compressor feedback signal
3TCM TM-63, "
CVT CONTROL SYSTEM : TCM"
4 Transmission range switchTM-63, "CVT CONTROL SYSTEM : Transmission Range Switch"
5 Primary speed sensor TM-63, "CVT CONTROL SYSTEM : Primary Speed Sensor"
6CVT unit —
7 Control
valve ROM assembly*
TM-63, "
CVT CONTROL SYSTEM : ROM Assembly"
CVT fluid temperature sensor*TM-64, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"
Secondary pressure sensor* TM-65, "CVT CONTROL SYSTEM : Secondary Pressure Sensor"
Primary pressure solenoid valve* TM-65, "CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve"
Low brake solenoid valve* TM-65, "CVT CONTROL SYSTEM : Low Brake Solenoid Valve"
High clutch & reverse brake solenoid
valve*TM-66, "CVT CONTROL SYSTEM : High Clutch & Reverse Brake Sole-
noid Valve"
Torque converter clutch solenoid
valve*
TM-66, "CVT CONTROL SYSTEM : Torque
Converter Clutch Solenoid
Va l v e"
Line pressure solenoid valve* TM-66, "CVT CONTROL SYSTEM : Line Pressure Solenoid Valve"
8 Output speed sensor TM-64, "CVT CONTROL SYSTEM : Output Speed Sensor"
9 Secondary speed sensorTM-63, "CVT CONTROL SYSTEM : Secondary Speed Sensor"
10 G sensor TM-66, "CVT CONTROL SYSTEM : G Sensor"
11 B C MMainly transmits the following signal to TCM via CAN communication.
• Stop lamp switch signal
• Turn indicator signal
12 Overdrive control switch TM-66, "
CVT CONTROL SYSTEM : Overdrive Control Switch"
13 Combination meterMainly transmits the following signal to TCM via CAN communication.
• Overdrive control switch signal
Mainly receives the following signals from TCM via CAN communication.
• Shift position indicator signal
• O/D OFF indicator signal
14 Malfunction indicator lamp (MIL) TM-68, "
CVT CONTROL SYSTEM : Malfunction Indicator Lamp (MIL)"
15 O/D OFF indicator lamp TM-66, "CVT CONTROL SYSTEM : O/D OFF Indicator Lamp"
16 Shift position indicator TM-68, "CVT CONTROL SYSTEM : Shift Position Indicator"
17 ABS actuator and electric unit (control unit)Mainly transmits the following signal to TCM via CAN communication.
• Vehicle spee
d signal (ABS)
• ABS operation signal
• ABS malfunction signal
• TCS malfunction signal
• VDC malfunction signal
Revision: August 2015 2016 Versa Note

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