2014 YAMAHA YZ450F Owners Manual

FUEL INJECTION SYSTEM
8-31
Fault codeEr-4
SymptomRegistered data cannot be received from the Yamaha diagnos-
tic tool.
Fail-safe systemAble to start engine
Able to drive vehicle
Diagnostic code No.—
Diagnostic tool display—
Procedure—
Or-
der
Probable cause of malfunc-
tion and checkMaintenance jobReinstatement method
1Connection of Yamaha diag-
nostic tool coupler.
Check the locking condition
of the coupler.
Disconnect the coupler, and
check the pins (for bent or
broken terminals and locking
condition of the pins).
Improperly connected 
Connect the coupler secure
-
ly, or repair/replace the wire
harness.
Turn “ON” the switch on the
FI diagnostic tool sub-lead.
Fault code No. is not dis-
played  Repair is finished.
Fault code No. is displayed 
Go to next order.
2Connection of wire harness
ECU coupler.
Check the locking condition
of the coupler.
Disconnect the coupler, and
check the pins (for bent or
broken terminals and locking
condition of the pins).
Improperly connected 
Connect the coupler secure
-
ly, or repair/replace the wire
harness.
Turn “ON” the switch on the
FI diagnostic tool sub-lead.
Fault code No. is not dis-
played  Repair is finished.
Fault code No. is displayed 
Go to next order.
3Wire harness continuity.Open or short circuit  Re-
place the wire harness.
light green–light green
Turn “ON” the switch on the
FI diagnostic tool sub-lead.
Fault code No. is not dis-
played  Repair is finished.
Fault code No. is displayed 
Go to next order.
4Yamaha diagnostic tool mal-
function
Replace the Yamaha diag-
nostic tool.
Turn “ON” the switch on the
FI diagnostic tool sub-lead.
Fault code No. is not dis-
played  Repair is finished.
Fault code No. is displayed 
Go to next order.
5Faulty ECUReplace the ECU.

FUEL PUMP SYSTEM
8-32
EAS1SL1329
FUEL PUMP SYSTEM
EAS1SL1330CIRCUIT DIAGRAM
B/LGy
BR
A
A
AA
B
RR R R R R R
B
B
B
RR
R
Lg
LgB/WB/Y
B/YB
B
BP
PP
Sb
B/LP/B
P/B
YL
YL
L
G/WBr/W
G/WBr/W
B/LB/L
B/L
B/L
B/R
B/R
R/B
R/B
O
OROR
OR
R
R
SbB
GyR
B/W
P L B/L
B/L Gy B/L B/L B/L B/L B/L
LL
PP
BBBB
PP
Sb
RB
B/RR
RB
B/Y PSb
BB
RR/B
LYB/L
B/W RLg
B/LBr/W
B/L P/B LB/LG/W
BB/Y
BB/L B/L B/L B/L B/L B/LBBBBRR
PPPL L LRR RR R
B
O P
Gy
R
B/Y Sb
P/B
R/B Lg B/RG/WBr/WB/L L Y
RB
B/L
Gy
R
O
O
R(BLACK) (BLACK)
B/W
4
1
3
2
5
67
8
10
9
1211
13
1415
16
17

FUEL PUMP SYSTEM
8-33
EAS1SL1331
2. AC magneto
3. Rectifier/regulator
4. Joint connector
5. Condenser
7. Engine stop switch
9. ECU
13.Fuel pump

FUEL PUMP SYSTEM
8-34
TROUBLESHOOTING
The fuel pump fails to operate.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
5. Air filter case cover
1. Check the fuel pump system wire
harness connections.NG Reconnect.
OK 
2. Check the engine stop switch.
Refer to “CHECKING THE
SWITCHES” on page 8-38.
NG 
Replace the engine stop switch.
OK 
3. Check fuel pressure.
Refer to “CHECKING THE FUEL
PRESSURE” on page 7-3.
NG 
Replace the fuel pump.
OK 
4. Check the fuel pump system wire
harness.
Refer to “CIRCUIT DIAGRAM” on
page 8-32.
NG 
Repair or replace the wire harness.
OK 
Replace the ECU.

FUEL PUMP SYSTEM
8-35

ELECTRICAL COMPONENTS
8-36
EAS1SL1332
ELECTRICAL COMPONENTS
EAS1SL1333
9
10
1
2
3
4
56
7
8

ELECTRICAL COMPONENTS
8-37
EAS1SL1334
1. Rectifier/regulator
2. Intake air pressure sensor
3. Throttle position sensor
4. Injector
5. Intake air temperature sensor
6. ECU
7. Ignition coil
8. Condenser
9. Neutral switch
10.Coolant temperature sensor

ELECTRICAL COMPONENTS
8-38
CHECKING THE SWITCHES
B/Y P
Sb
21