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P1760 OVERRUN CLUTCH
SOLENOID .........148
Description .......................................................... ..148
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
148
On Board Diagnosis Logic ....................................148
Possible Cause .....................................................148
DTC Confirmation Procedure ................................148
Wiring Diagram - AT - OVRCSV ...........................149
Diagnosis Procedure .............................................150
Component Inspection ..........................................151
VEHICLE SPEED SIGNAL ...............................153
Description .......................................................... ..153
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
DTC Confirmation Procedure ................................153
Wiring Diagram - AT - VSSMTR ...........................154
Diagnosis Procedure ........................................... ..155
BATT/FLUID TEMP SEN .................................156
Description .......................................................... ..156
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
156
On Board Diagnosis Logic ....................................156
Possible Cause .....................................................156
DTC Confirmation Procedure ................................156
Wiring Diagram - AT - BA/FTS ..............................157
Diagnosis Procedure .............................................158
Component Inspection ..........................................160
INPUT SPEED SENSOR A ..............................162
Description .......................................................... ..162
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
162
On Board Diagnosis Logic ....................................162
Possible Cause .....................................................162
DTC Confirmation Procedure ................................162
Wiring Diagram - AT - PT/SEN .............................163
Diagnosis Procedure .............................................164
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
167
Description .......................................................... ..167
On Board Diagnosis Logic ....................................167
Possible Cause .....................................................167
DTC Confirmation Procedure ................................167
Diagnosis Procedure .............................................167
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
168
Wiring Diagram - AT - MAIN ............................... ..168
Diagnosis Procedure .............................................169
TR SW, OD SW AND CLOSED THROTTLE,
WIDE OPEN THROTTLE POSITION SIGNAL
CIRCUIT ......................................................... ..
171
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
171
TCM Terminal and Reference Value .....................171
Diagnosis Procedure ........................................... ..171
Component Inspection ...........................................175
SHIFT POSITION INDICATOR CIRCUIT ........176
Description .............................................................176
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
176
Diagnosis Procedure .............................................176
TROUBLE DIAGNOSIS FOR SYMPTOMS ....177
Wiring Diagram - AT - NONDTC ...........................177
OD OFF Indicator Lamp Does Not Come On ........180
Engine Cannot Be Started in "P" and "N" Position ..182
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
183
In "N" Position, Vehicle Moves ..............................183
Large Shock "N" → "R" Position .......................... ..184
Vehicle Does Not Creep Backward in "R" Position ..185
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ................................................................ ..
186
Vehicle Cannot Be Started from D1 .......................187
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 ..................................................... ..189
A/T Does Not Shift: D2→ D3 ................................ ..190
A/T Does Not Shift: D3→ D4 ................................ ..192
A/T Does Not Perform Lock-up ........................... ..193
A/T Does Not Hold Lock-up Condition ...................194
Lock-up Is Not Released .......................................195
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ................................................. ..196
A/T Does Not Shift: D4→ D3, When OD OFF ...... ..197
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position ............................................... ..
198
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ................................................ ..
199
Vehicle Does Not Decelerate by Engine Brake ... ..201
TCM Self-Diagnosis Does Not Activate .................204
A/T SHIFT LOCK SYSTEM .............................206
Description .............................................................206
Shift Lock System Parts Location ..........................207
Wiring Diagram - AT - SHIFT ................................208
Diagnosis Procedure .............................................208
TRANSMISSION CONTROL MODULE ..........212
Removal and Installation .......................................212
SHIFT CONTROL SYSTEM ............................213
A/T Shift Selector Removal and Installation ........ ..213
A/T Shift Selector Disassembly and Assembly ......216
Shift Selector Handle Removal and Installation ....216
Adjustment of A/T Position ....................................217
Checking of A/T Position .......................................217
KEY INTERLOCK CABLE ..............................219
Removal and Installation .......................................219
ON-VEHICLE SERVICE ..................................222
Control Valve Assembly and Accumulators ...........222
Revision: May 2010 2011 Versa
AT-4
Transmission Range Switch ..................................225
Output Speed Sensor ............................................227
Input Speed Sensor ...............................................228
Differential Side Oil Seal ........................................229
AIR BREATHER HOSE ...................................232
Removal and Installation ..................................... ..232
TRANSAXLE ASSEMBLY ..............................233
Removal and Installation ..................................... ..233
OVERHAUL .................................................... .237
Component .......................................................... ..237
Oil Channel ............................................................250
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
253
Location of Snap Rings .........................................255
DISASSEMBLY .............................................. .257
Disassembly ........................................................ ..257
REPAIR FOR COMPONENT PARTS ..............275
Manual Shaft ....................................................... ..275
Oil Pump ................................................................278
Control Valve Assembly ........................................281
Control Valve Upper Body .....................................290
Control Valve Lower Body ................................... ..294
Reverse Clutch ......................................................297
High Clutch ............................................................302
Forward and Overrun Clutches .............................307
Low & Reverse Brake ............................................314
Rear Internal Gear and Forward Clutch Hub .........318
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
322
Band Servo Piston Assembly ................................331
Final Drive .............................................................337
ASSEMBLY .....................................................344
Assembly (1) ........................................................ ..344
Adjustment (1) (For HR16DE Engine Models) ..... .345
Adjustment (1) (For MR18DE Engine Models) .....349
Assembly (2) .........................................................355
Adjustment (2) .......................................................360
Assembly (3) .........................................................363
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
373
General Specification ........................................... .373
Vehicle Speed at Which Gear Shifting Occurs .....373
Vehicle Speed at When Lock-up Occurs/Releases
.
373
Stall Speed ............................................................374
Line Pressure ........................................................374
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
374
Control Valves .......................................................375
Accumulator ..........................................................376
Clutches and Brakes .............................................376
Final Drive .............................................................378
Planetary Carrier ...................................................378
Oil Pump ...............................................................378
Input Shaft .............................................................378
Reduction Pinion Gear ..........................................378
Band Servo ...........................................................378
Output Shaft ..........................................................379
Bearing Retainer ...................................................379
Total End Play ...................................................... .379
Reverse Clutch End Play ......................................379
Removal and Installation .......................................379
Shift Solenoid Valves ........................................... .379
Solenoid Valves ....................................................380
A/T Fluid Temperature Sensor ..............................380
Output Speed Sensor ...........................................380
Dropping Resistor .................................................380
Input Speed Sensor ..............................................380
Revision: May 2010 2011 Versa
AT-30
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
TCM Function
INFOID:0000000005928075
The function of the TCM is to:
• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting poi nt, lock-up operation, and engine brake operation.
• Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transaxle senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
SAT381J
SWITCHES & SENSORS
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Output speed sensor
Input speed sensor
Vehicle speed signal
Overdrive control switch signal
Stop lamp switch signal Shift control
Line pressure control
Lock-up control
Overrun clutch control
Fail-safe control
Self-diagnosis
CONSULT-III communication
line control
Shift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
OD OFF indicator lamp
Revision: May 2010
2011 Versa
A/T CONTROL SYSTEMAT-31
< SERVICE INFORMATION >
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CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000005928076
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-7,
"System Description".
Input/Output Signal of TCMINFOID:0000000005928077
JSDIA1518GB
Control itemLine
pressure control Veh icl e
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function Self-diag-
nostics
function
Input Accelerator pedal position signal
(*5)XXXXX(*3) XX
Output speed sensor X X X X X (*3) X X
Vehicle speed signal (*1) X (*1) X (*1) X (*1) X X
Closed throttle position signal
(*5)(*2) X (*2) X X X(*4) X
Wide open throttle position signal
(*5)(*2) X (*2) X (*4) X
Input speed sensor X XXX X
Engine speed signal XXX X
Transmission range sw itch XXXXX(*3) X(*4) X
Stop lamp switch signal
(*5)XX ( *4 ) X
A/T fluid temperature sensors
(*5)XXXX XX
Overdrive control switch signal
(*5)XXXX (*4) X
TCM power supply voltage signal X XX X
Revision: May 2010 2011 Versa
AT-32
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
*1: Output speed sensor
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnosis are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.
Line Pressure ControlINFOID:0000000005928078
• TCM has various line pressure control char acteristics to match the driving conditions.
• An ON-OFF duty signal is sent to the line pres sure solenoid valve based on TCM characteristics.
• Hydraulic pressure on the clutch and brake is electronically controlled through the line pressure solenoid valve to accommodate engine torque. This results in smooth shift operation.
NORMAL CONTROL
The characteristic of the line pressure to the throttle opening is set
for suitable clutch operation.
BACK-UP CONTROL (ENGINE BRAKE)
If the selector lever is shifted to “2” position while driving in D4 or D3,
great driving force is applied to the clutch inside the transaxle. Clutch
operating pressure (line pressure) must be increased to deal with
this driving force.
DURING SHIFT CHANGE
Out-
put Shift solenoid valve A/B
X(*3) X X
Line pressure solenoid X (*3) X X
Torque converter clutch solenoid
valve X(
*3 ) X X
Overrun clutch solenoid valve XX (*3) X X
OD OFF indicator lamp
(*6)XX
Control item
Line
pressure
control Vehicle
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function Self-diag-
nostics
function
SAT003J
SAT004J
Revision: May 2010 2011 Versa
A/T CONTROL SYSTEMAT-33
< SERVICE INFORMATION >
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The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE
• A/T fluid viscosity and frictional characteristics of t he clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
• The line pressure is reduced below 60 °C (140° F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
• Line pressure is increased to a maximum irrespective of the throt- tle opening when A/T fluid temperature drops to −10° C (14° F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift ControlINFOID:0000000005928079
The shift is regulated entirely by electronic cont rol to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals trans mitted by the output speed sensor and the ECM (acceler-
ator pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B
The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and output speed
sensor to select the optimum gear position on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
SCIA4828E
SCIA4829E
SCIA4830E
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Revision: May 2010 2011 Versa