DLN-22
< SYSTEM DESCRIPTION >[TRANSFER: ATX90A]
DIAGNOSIS SYSTEM (T
RANSFER CONTROL UNIT)
ABS OPER [On/Off] X ABS operation status via CAN communication
line is displayed.
SAND MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
ROCK MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
SNOW MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
ONROAD MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
SAND MODE SW [On/Off] X This switch is not equipped, but it is displayed.
ROCK MODE SW [On/Off] X This switch is not equipped, but it is displayed.
SNOW MODE SW [On/Off] X This switch is not equipped, but it is displayed.
ONROAD MODE SW [On/Off] X This switch is not equipped, but it is displayed.
HI/LO POSI SEN 3 [On/Off] X Transfer Hi-Lo position sensor (3) status is dis-
played.
HI/LO POSI SEN 1 [On/Off] X Transfer Hi-Lo position sensor (1) status is dis-
played.
LOCK POSI SEN [OPEN/LOCK/BAT/UNLEAN/HI
TEMP/ERROR/GND] X
Transfer lock position sensor signal is dis-
played.
ATP IND [On/Off] Control status of ATP warning lamp is dis-
played.
4WD FAILLAMP [On/Off] X Control status of ATP warning lamp is dis-
played.
4WD MODE IND [4L/LOCK/AUTO] X Control status of 4WD mode indicator lamp is
displayed.
(LOCK means 4H of 4WD mode)
MOTOR DRIVE B [HI/LO/PWM] X Driving status of transfer motor is displayed.
(Reverse side)
MOTOR DRIVE A [HI/LO/PWM] X Driving status of transfer motor is displayed.
(Drive side)
FLUID TEMP SEN [V] X Temperature of transfer fluid is displayed.
MOTOR TEMP [V] X Temperature of transfer motor is displayed.
C/U POWER SUP [V] X Power supply voltage value of transfer control
unit is displayed.
MOTOR POWER SUP [V] X Power supply voltage value of transfer motor
unit is displayed.
ROTARY POSI SEN [%] X Transfer rotary position sensor signal is dis-
played.
THRTL POSI SEN [%] X X Throttle opening status via CAN communica-
tion line is displayed.
AT R SPEED [km/h] X Output shaft revolution speed via CAN commu-
nication line is displayed.
T/M GEAR [0 - 7] X Current transmission gear via CAN communi-
cation line is displayed.
COMPR VHCL SPEED [km/h] X Vehicle speed calculated by transfer control
unit is displayed.
VHCL/S SEN-FR [km/h] X Wheel speed (front) average calculated by
transfer control.
Monitor item (Unit)
SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALS MAIN SIG-
NALS
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-23
< SYSTEM DESCRIPTION > [TRANSFER: ATX90A]
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WORK SUPPORT
*: “LOCK SLEEVE SENSOR” means transfer lock position sensor.
VHCL/S SEN-RR [km/h] X Wheel speed (rear) average calculated by
transfer control.
ENG SPEED [rpm] X Engine status via CAN communication line is
displayed.
INTERNL SPEED SEN [count] X Transfer internal speed sensor status is dis-
played.
TRANSFER TORQUE [Nm] X Commanded transfer communication torque is
displayed.
UNIT PARAMETER [A1 - A9, B1 - B9, C1 - C9, D1
- D9, E1 - E9, F1 - F9, G1 - G9, H1 - H9, J1 - J9] Unit parameter of transfer recognized by trans-
fer control unit is displayed.
Monitor item (Unit)
SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALS MAIN SIG-
NALS
Function Description
UNIT CHARACTERISTIC WRITE Writes the unit parameter of transfer to transfer control unit.
START CALIBRATION Perform initial calibration of transfer control unit.
LOCK SLEEVE SENSOR
* INITIALIZE Format learning the transfer lock position sensor written to transfer control unit.
LOCK SLEEVE SENSOR
* LEARNING Perform learning the transfer lock position sensor.
OIL DETERIORATION INFO RESET Format the transfer fl uid viscosity written to transfer control unit.
Revision: 2010 May2011 QX56
TRANSFER CONTROL UNITDLN-25
< ECU DIAGNOSIS INFORMATION > [TRANSFER: ATX90A]
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HI-LO POSI SEN 3 4WD mode: AUTO or 4H ON
4WD mode: Shifting OFF
4WD mode: 4L OFF
HI-LO POSI SEN 1 4WD mode: AUTO or 4H ON
4WD mode: Shifting ON
4WD mode: 4L OFF
LOCK POSI SEN When lock sleeve is opening OPEN
When lock sleeve locking LOCK
When transfer lock position sensor
signal circuit is short. (Battery
short) BAT
When transfer lock position sensor is unlearned. UNLEAN
When the temperature of transfer lock position sensor is high. HI TMP
When transfer lock position sensor is malfunctioning. ERROR
When transfer lock position sensor signal circuit is short. (Ground
short) GND
AT P I N D ATP lamp: ON ON
AT P l a m p : O F F O F F
4WD FAIL LAMP 4WD warning lamp: ON ON
4WD warning lamp: OFF OFF
4WD MODE IND 4WD shift switch: AUTO AUTO
4WD shift switch: 4H LOCK
4WD shift switch: 4L 4L
MOTOR DRIVE B When transfer motor is driving in reversal. (100% duty controlled) HI
When transfer motor is driving or stopping. LO
When transfer motor is driving in reversal. (PWM output) PWM
MOTOR DRIVE A When transfer motor is driving. (100% duty controlled) HI
When transfer motor is driving in reversal or stopping. LO
When transfer motor is driving. (PWM output) PWM
FLUID TEMP SE The temperature of transfer fluid is 20 – 80 °C. Approx. 1.1 – 0.3 V
MOTOR TEMP The temperature of transfer motor is 20 – 80 °C. Approx. 1.1 – 0.3 V
C/U POWER SUP Always Battery voltage
MOTOR POWER SUP Always Battery voltage
ROTARY POSI SEN 4WD mode: AUTO
A/T shift selector: DDepress the accelerator pedal several
times.
Value is changing
THRTL POS SEN When depressing accelerator pedal
(Value rises gradually in response to throttle position) 0 – 100 %
AT R SPEED Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle driving (4WD mode: AUTO)
CAUTION:
Check air pressure of tire under standard condition. Approx. equal to the indication
on speedometer (inside of ±10
%)
T/M GEAR A/T shift selector: D
Vehicle driving 1
2
3
4
5
6
7
Monitor item Condition Value/Status
Revision: 2010 May2011 QX56
DLN-26
< ECU DIAGNOSIS INFORMATION >[TRANSFER: ATX90A]
TRANSFER CONTROL UNIT
*1: 4WD shift swich (2WD) is not equipped, but it is displayed.
*2: This indicator is not equipped, but it is displayed.
*3: This switch is not equipped, but it is displayed.
TERMINAL LAYOUT
PHYSICAL VALUES
COMPR VHCL SPEEDVehicle stopped 0.00 km/h (0.00 mph)
Vehicle driving
CAUTION:
Check air pressure of tire under standard condition. Approx. equal to the indication
on speedometer (inside of ±10
%)
VHCL/S SEN-FR Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle driving
CAUTION:
Check air pressure of tire under standard condition. Approx. equal to the indication
on speedometer (inside of ±10
%)
VHCL/S SEN-RR Vehicle stopped 0.00 km/h
Vehicle driving
CAUTION:
Check air pressure of tire under standard condition. Approx. equal to the indication
on speedometer (inside of ±10
%)
ENGINE SPEED Engine running Approx. equal to the indication
on tachometer (inside of ±10 %)
INTRNL SPEED SEN 4WD mode: AUTO
A/T shift selector: DDepress the accelerator pedal several
times.
Value is changing
TRANSFER TORQUE 4WD shift switch: AUTO 0 - 2250 N·m
4WD shift switch: 4H 0 - 2250 N·m
4WD shift switch: 4L 0 Nm
UNIT PARAMETER Always A1 - A9
B1 - B9
C1 - C9
D1 - D9
E1 - E9F1 - F9
G1 - G9 H1 - H9 J1 - J9
Monitor item Condition Value/Status
JPDIE0229ZZ
Te r m i n a l N o .
(Wire color) Description
Condition Value (Approx.)
+ - Signal name Input/
Output
6
(BR) Ground Hi-Lo position sensor 1 Input/
Output Engine run-
ning
(Never
drive the
vehicle.) 4WD mode: AUTO or 4H 0 V
4WD mode: Shifting 0 V
4WD mode: 4L 5 V
Revision: 2010 May2011 QX56
TRANSFER CONTROL UNITDLN-27
< ECU DIAGNOSIS INFORMATION > [TRANSFER: ATX90A]
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(Y) Ground
Transfer fluid tempera-
ture sensor power supply Input Engine running 0 – 5V
9
(G) Ground Transfer internal speed
sensor (GND) —Always 0 V
10
(Y/G) Ground Transfer internal speed
sensor (IMP)
Input IGN ON Transfer motor driving
11
(V) Ground 4WD shift SW (4Lo) Input IGN ON 4WD shift switch: 4L Battery voltage
4WD shift switch: Except
4L
0 V
12
(L) —CAN-H Input/
Output ——
13
(P) —CAN-L
Input/
Output ——
14
(W/R) Ground 4WD shift SW (AUTO) Input IGN ON 4WD shift switch: AUTO Battery voltage
4WD shift switch: Except
AUTO
0 V
15
(P/B) Ground Transfer rotary position
sensor (PWM)
Input IGN ON
16
(LG) Ground
Transfer rotary position
sensor (GND) —Always 0 V
17
(W/L) Ground Transfer lock position
sensor power supply InputIGN ON 5V
10 seconds or more later after ignition
switch turned OFF 0V
18
(BR/Y) Ground Transfer rotary position
sensor power supply
InputIGN ON 5V
10 seconds or more later after ignition
switch turned OFF 0V
20
(GR) Ground
Transfer control unit pow-
er supply Input Always Battery voltage
25
(P/L) Ground Hi-Lo position sensor 3 Input/
Output Engine
running
(Never
drive the
vehicle.) 4WD mode: AUTO or 4H 0 V
4WD mode: Shifting 5 V
4WD mode: 4L 5 V
28
(W) Ground
Transfer motor tempera-
ture sensor power supply InputIGN ON 0 – 5V
IGN OFF 0V
Te r m i n a l N o .
(Wire color) Description
Condition Value (Approx.)
+ - Signal name Input/
Output
JPDIE0267GB
JPDIE0268GB
Revision: 2010 May2011 QX56
DLN-28
< ECU DIAGNOSIS INFORMATION >[TRANSFER: ATX90A]
TRANSFER CONTROL UNIT
CAUTION:
When using circuit tester to measure voltage for in
spection, be sure not to extend forcibly any con-
nector terminals.
Fail-SafeINFOID:0000000006222228
If any malfunction occurs in 4WD electrical system, and control unit detects the malfunction, 4WD warning
lamp on combination meter turns ON to indicate system malfunction.
When 4WD warning lamp is ON, vehicle changes to rear-wheel drive or shifts to 4-wheel drive (front-wheels
still have some driving torque).
29
(LG/R) Ground Hi-Lo position sensor 2
Input/
Output Engine
running
(Never
drive the
vehicle.)
Always 0 V
30
(R/B) Ground Transfer lock position
sensor (GND) —Always 0 V
31
(L/O) Ground Transfer internal speed
sensor (DIR)
Input IGN ONWhen changing the trans-
fer motor rota
tion direc-
tion.
32
(BR/R) Ground IGN SW Input IGN ON Battery voltage
IGN OFF 0V
35
(R) Ground 4WD shift SW (4H) Input IGN ON 4WD shift switch: 4H Battery voltage
4WD shift switch: Except
4H
0 V
36
(L/R) Ground Transfer fluid tempera-
ture sensor (GND)
—Always 0 V
38
(G/O) Ground
Transfer lock position
sensor signal Input IGN ON
39
(R/W) Ground Transfer internal speed
sensor power supply
InputIGN ON 8 V
IGN OFF 0V
41
(W/R) Ground Transfer control actuator
power supply Input Always Battery voltage
43
(G/R) Ground Motor drive B Input/
Output Transfer motor driving 0V - Battery voltage
44
(B) Ground GND — Always 0 V
45
(G/Y) Ground Motor drive A Input/
Output Transfer motor driving 0V - Battery voltage
46
(B) Ground Transfer control actuator
(GND)
—Always 0 V
Te r m i n a l N o .
(Wire color) Description
Condition Value (Approx.)
+ - Signal name Input/
Output
JPDIE0269GB
JPDIE0268GB
Revision: 2010 May2011 QX56
DLN-44
< BASIC INSPECTION >[TRANSFER: ATX90A]
TRANSFER LOCK POSITION SENSOR LEARNING
TRANSFER LOCK POSI
TION SENSOR LEARNING
DescriptionINFOID:0000000006222238
Detect a stroke of transfer lock sleeve and learn operating area of transfer lock sleeve (Lock/Unlock)
Perform the learning of transfer lock position sensor by “CONFIGURATION” of CONSULT-III function. Refer
to DLN-44, "
Work Procedure".
CAUTION:
Before performing the learning of lock position sensor, must erase l earning of transfer lock position
sensor.
*: “LOCK SLEEVE SENSOR” means transfer lock position sensor.
Work ProcedureINFOID:0000000006222239
NOTE:
In fail-safe mode, can not perform work support. (Except that DTC P181F or P182B is detected.)
1.PREPARATION BEFORE WORK
With CONSULT-III
1. Start the engine. CAUTION:
Never drive the vehicle.
2. Check “4WD MODE”, “T/M RANGE”, “COMER V HCL SPEED”, “MOTOR POWER SUP” of CONSULT-III
“DATA MONITOR” for “ALL MODE AWD/4WD”.
3. Continue the following condition.
>> GO TO 2.
2.PERFORM ERASE LOCK POSITION SENOR LEARNING
With CONSULT-III
1. Select “LOCK SLEEVE SENSOR INITIALIZE” of CONSULT-III “WORK SUPPORT” for “ALL MODE AWD/
4WD”.
2. Select “Start”.
3. Wait until the motor operation stop.
>> GO TO 3.
3.PERFORM LOCK POSITION SENOR LEARNING
With CONSULT-III
1. Select “LOCK SLEEVE SENSOR LEARNING” of CONSULT-III “WORK SUPPORT” for “ALL MODE
AWD/4WD”.
2. Select “Start”.
3. Wait until the motor operation stop.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
With CONSULT-III
Function Description
LOCK SLEEVE SENSOR
* INITIALIZE Format learning the transfer lock position sensor written to transfer control unit.
LOCK SLEEVE SENSOR
* LEARNING Perform learning the transfer lock position sensor.
4WD MODE : 4L
T/M RANGE : N
COMPER VHCL SPEED : 0 km/h
(Never drive the vehicle)
MOTOR POWER SUP : More than 11 V
Revision: 2010 May2011 QX56
TRANSFER LOCK POSITION SENSOR LEARNING
DLN-45
< BASIC INSPECTION > [TRANSFER: ATX90A]
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1. Erase self-diagnosis result for “ALL MODE AWD/4WD”.
2. Turn the ignition switch ON to OFF. CAUTION:
Wait for 10 seconds after turning ignition switch OFF.
3. Start the engine. CAUTION:
Never drive the vehicle.
4. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is
“DTC P182B” detected?
YES >> GO TO 1.
NO >> WORK END
Revision: 2010 May2011 QX56