DLN-116
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER HI-LO POSITION SENSOR
TRANSFER HI-LO POSITION SENSOR
Exploded ViewINFOID:0000000006222337
Removal and InstallationINFOID:0000000006222338
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal.
CAUTION:
Wait for 5 seconds after turn ing ignition switch OFF.
3. Remove exhaust front tube (LH). Refer to EX-5, "
Removal and Installation".
4. Support transfer assembly and transmission assembly with a jack.
5. Remove front suspension rear cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
6. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
7. Remove heat insulator of exhaust front tube (LH).
8. Lower jack to the position where the tr ansfer Hi-Lo position sensor can be removed.
9. Disconnect the transfer Hi-Lo position sensor connector.
10. Remove the transfer Hi-Lo position sensor.
11. Perform inspection after removal. Refer to DLN-116, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
Never damage O-ring of transfer Hi-Lo position sensor.
Perform inspection after installation. Refer to DLN-116, "
Inspection".
InspectionINFOID:0000000006222339
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer Hi-Lo position sens or for wear, crack and damage. Replace the transfer
Hi-Lo position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitting transfer Hi-Lo position sensor to transfer assembly for fluid leakage.
1. Transfer Hi-Lo position sensor 2. Transfer assembly
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0282GB
Revision: 2010 May2011 QX56
TRANSFER ROTARY POSITION SENSORDLN-117
< REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER ROTARY POSITION SENSOR
Exploded ViewINFOID:0000000006222340
Removal and InstallationINFOID:0000000006222341
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal. CAUTION:
Wait for 5 seconds after turning ignition switch OFF.
3. Support transfer assembly and transmission assembly with a jack.
4. Remove front suspension rear cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
5. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
6. Disconnect the transfer rotary position sensor connector.
7. Remove the transfer rotary position sensor.
8. Perform inspection after removal. Refer to DLN-118, "
Inspection".
INSTALLATION
1. Remove the transfer control actuator. Refer to DLN-114, "Exploded View"
2. Shift transfer assembly into AUTO as follows.
a. Install the spline socket (A) [SST: KV10119400 ( — )] to
transfer assembly in the figure.
b. Turn the shaft (B) direction and remove the spline socket at a position returning to (C) direction by spring power.
CAUTION:
The maximum turning force shall be 30 N·m (3.1 kg-m, 22 ft-
lb).
1. Transfer assembly 2. Transfer rotary position sensor
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0283GB
JPDIE0184ZZ
Revision: 2010 May2011 QX56
DLN-118
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER ROTARY
POSITION SENSOR
c. Check that the surface fitting transfer rotary position sensor to
transfer assembly is in the figure.
3. Install the transfer rotary position sensor. CAUTION:
Check that part (A) of transfer rotary position sensor is inthe position (B).
Never damage O-ring of transfer rotary position sensor.
4. Connect transfer rotary position sensor connector.
5. Install the transfer control actuator. Refer to DLN-114, "
Exploded
View".
6. Perform inspection after installation. Refer to DLN-118, "
Inspec-
tion".
7. When replacing the transfer rotary position sensor, perform
learning of transfer rotary position sensor. Refer to DLN-46, "
Work Procedure".
InspectionINFOID:0000000006222342
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer rotary position s ensor for wear, crack and damage. Replace the transfer
rotary position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitt ing transfer rotary position sensor to transfer assembly for fluid leakage.
: Vehicle front
JPDIE0171ZZ
JPDIE0172ZZ
Revision: 2010 May2011 QX56
TRANSFER LOCK POSITION SENSORDLN-119
< REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER LOCK PO SITION SENSOR
Exploded ViewINFOID:0000000006222343
Removal and InstallationINFOID:0000000006222344
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal.
CAUTION:
Wait for 5 seconds after turning ignition OFF.
3. Support transfer assembly and transmission assembly with a jack.
4. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
5. Lower jack to the position where the tr ansfer lock position sensor can be removed.
6. Disconnect the transfer lock position sensor connector.
7. Remove the transfer lock position sensor.
8. Perform inspection after removal. Refer to DLN-119, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
Never damage O-ring of transfer lock position sensor.
Perform inspection after installation. Refer to DLN-119, "
Inspection".
When replacing the transfer lock position sensor, perform learning of transfer lock position sensor. Refer to
DLN-44, "
Work Procedure".
InspectionINFOID:0000000006222345
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer lock position sensor for wear, crack and damage. Replace the transfer
lock position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitting transfer lock position sensor to transfer assembly for fluid leakage.
1. Transfer lock position sensor 2. Transfer assembly
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0284GB
Revision: 2010 May2011 QX56
DLN-120
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER FLUID TEMPERATURE SENSOR
TRANSFER FLUID TEMPERATURE SENSOR
Exploded ViewINFOID:0000000006222346
Removal and InstallationINFOID:0000000006222347
REMOVAL
1. Drain transfer fluid. Refer to
DLN-106, "Draining".
2. Disconnect the transfer fluid temperature sensor connector.
3. Remove the transfer fluid temperature sensor.
4. Perform inspection after removal. Refer to DLN-120, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
Perform inspection after installation. Refer to DLN-120, "
Inspection".
After refilling new transfer fluid, perform learning of transfer fluid viscosity. Refer to DLN-47, "
Work Proce-
dure".
InspectionINFOID:0000000006222348
INSPECTION AFTER REMOVAL
Check the washer assembled transfer fluid temperat ure sensor for wear, crack and damage. Replace the
transfer fluid temperature sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitt ing transfer fluid temperature sensor to transfer assembly for fluid leakage.
1. Transfer assembly 2. Transfer fluid temperature sensor
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0285GB
Revision: 2010 May2011 QX56
TRANSFER ASSEMBLYDLN-121
< UNIT REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
UNIT REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Exploded ViewINFOID:0000000006222349
Removal and InstallationINFOID:0000000006222350
REMOVAL
1. Remove rear propeller shaft. Refer to DLN-144, "Removal and Installation".
2. Remove front propeller shaft. Refer to DLN-129, "
Removal and Installation".
3. Disconnect transfer control actuator, transfer rotary position sensor, transfer lock position sensor, transfer
Hi-Lo position sensor and transfer fluid temperatur e sensor harness connectors and separate harnesses
from transfer assembly.
4. Remove transfer breather hose.
5. Remove exhaust front tube (LH) with a power tool. Refer to EX-5, "
Removal and Installation".
6. Remove exhaust front tube (RH) with a power tool. Refer to EX-5, "
Removal and Installation".
7. Remove main muffler with a power tool. Refer to EX-5, "
Removal and Installation".
8. Support transfer assembly and transmission assembly with a jack. CAUTION:
Secure transfer assembly and tr ansmission assembly to a jack.
9. Remove rear engine mounting member and engine mounting insulator with a power tool. Refer to EM-99,
"Removal and Installation".
10. Lower jack to the position where the top transfer mounting bolts can be removed.
11. Remove transfer mounting bolts and separate transfer from transmission. CAUTION:
Secure transfer assembly and tr ansmission assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
1. Bracket 2. Bracket 3. Transfer assembly
: Vehicle front
JPDIE0286GB
Revision: 2010 May2011 QX56
EC-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EC
A
EC
N
O P
CONTENTS
ENGINE CONTROL SYSTEM
VK56VD
PRECAUTION ................ ...............................
9
PRECAUTIONS .............................................. .....9
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
9
Precaution for Procedure without Cowl Top Cover ......9
Precautions For Xenon Headlamp Service ...............9
On Board Diagnostic (OBD) System of Engine
and A/T ....................................................................
10
General Precautions ...............................................10
PREPARATION ...........................................14
PREPARATION .............................................. ....14
Special Service Tools .......................................... ....14
Commercial Service Tools ......................................14
SYSTEM DESCRIPTION .............................16
COMPONENT PARTS ................................... ....16
Component Parts Location .................................. ....16
Component Description ...........................................19
Accelerator Pedal Position Sensor ..........................21
Air Fuel Ratio (A/F) Sensor 1 ..................................21
ASCD Brake Switch & Stop Lamp Switch ...............21
ASCD Steering Switch ............................................21
ASCD Indicators ......................................................21
Battery Current Sensor (With Battery Tempera-
ture Sensor) ............................................................
22
Camshaft Position Sensor .......................................22
Crankshaft Position Sensor .....................................23
ECM ........................................................................23
Electric Throttle Control Actuator ............................23
Electrically-controlled cooling fan coupling .............24
Engine Coolant Temperature Sensor ......................25
Engine Oil Temperature Sensor ..............................25
EVAP Control System Pressure Sensor .................26
EVAP Canister Vent Control Valve .........................26
EVAP Canister Purge Volume Control Solenoid
Valve .................................................................... ....
26
Fuel Injector .............................................................26
Fuel Level Sensor ....................................................26
Fuel Pump Control Module ......................................27
Fuel Rail Pressure Sensor .......................................27
Fuel Tank Temperature Sensor ...............................27
Heated Oxygen Sensor 2 ........................................27
High Pressure Fuel Pump .......................................28
ICC Brake Switch & Stop Lamp Switch ...................29
ICC Steering Switch ................................................29
Ignition Coil With Power Transistor .........................29
Intake Valve Timing Control Solenoid Valve ...........29
Knock Sensor ...................................................... ....30
Low Fuel Pressure Sensor ......................................30
Low Pressure Fuel Pump ........................................30
Malfunction Indicator Lamp (MIL) ............................30
Manifold Absolute Pressure Sensor ........................31
Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor) .............................................................
31
Power Steering Pressure (PSP) Sensor ..................31
Refrigerant Pressure Sensor ............................... ....32
VVEL Actuator Motor ...............................................32
VVEL Actuator Motor Relay .....................................32
VVEL Control Module ..............................................32
VVEL Control Shaft Position Sensor .......................32
STRUCTURE AND OPERATION .....................33
Positive Crankcase Ventilation ................................33
On Board Refueling Vapor Recovery (ORVR) ........34
SYSTEM ............................................................35
ENGINE CONTROL SYSTEM ........................ ...........35
ENGINE CONTROL SYSTEM : System Diagram ....35
ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................
35
DIRECT INJECTION GASOLINE SYSTEM .......... ....36
DIRECT INJECTION GASOLINE SYSTEM :
System Diagram .....................................................
36
Revision: 2010 May2011 QX56
EC-3
C
DE
F
G H
I
J
K L
M
EC A
N
O P
Work Procedure ..................................................
..
147
IDLE AIR VOLUME LEARNING ......................148
Description .......................................................... ..148
Work Procedure ....................................................148
VVEL CONTROL SHAFT POSITION SEN-
SOR ADJUSTMENT .........................................
150
Description .......................................................... ..150
Work Procedure ....................................................150
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR ..............................................................
152
Description .......................................................... ..152
Work Procedure ....................................................152
FUEL PRESSURE .......................................... ..153
Work Procedure .................................................. ..153
HOW TO SET SRT CODE ................................156
Description .......................................................... ..156
SRT Set Driving Pattern ........................................157
Work Procedure ....................................................159
DTC/CIRCUIT DIAGNOSIS .......................161
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ............................................................ ..
161
Description .......................................................... ..161
Component Function Check ..................................161
Diagnosis Procedure .............................................162
POWER SUPPLY AND GROUND CIRCUIT ....168
Diagnosis Procedure ........................................... ..168
U0101 CAN COMM CIRCUIT ...........................171
DTC Logic ........................................................... ..171
Diagnosis Procedure .............................................171
U1001 CAN COMM CIRCUIT ...........................172
DTC Logic ........................................................... ..172
Diagnosis Procedure .............................................172
U0113, U1003 CAN COMM CIRCUIT ..............173
DTC Logic ........................................................... ..173
Diagnosis Procedure .............................................173
U1024 CAN COMM CIRCUIT ...........................175
DTC Logic ........................................................... ..175
Diagnosis Procedure .............................................175
P0011, P0021 IVT CONTROL ..........................177
DTC Logic ........................................................... ..177
Diagnosis Procedure .............................................178
Component Inspection (Intake Valve Timing Con-
trol Solenoid Valve) ...............................................
179
P0031, P0032, P0051, P0052 A/F SENSOR 1
HEATER ...........................................................
181
DTC Logic ........................................................... ..181
Diagnosis Procedure .............................................181
Component Inspection (A/F Sensor 1 Heater) ......182
P0037, P0038, P0057, P0058 HO2S2 HEAT-
ER ....................................................................
184
DTC Logic ............................................................ ..184
Diagnosis Procedure .............................................184
Component Inspection (HO2 Sensor 2 Heater) .....186
P006A, P0101 MAF SENSOR ........................187
DTC Logic ..............................................................187
Diagnosis Procedure .............................................188
Component Inspection (MAF Sensor) ...................190
P0075, P0081 IVT CONTROL SOLENOID
VALVE .............................................................
193
DTC Logic ..............................................................193
Diagnosis Procedure .............................................193
Component Inspection (Intake Valve Timing Con-
trol Solenoid Valve) ...............................................
194
P0087, P0088, P0090 FRP CONTROL SYS-
TEM .................................................................
195
DTC Logic ..............................................................195
Diagnosis Procedure .............................................196
Component Inspection ...........................................196
P008A LOW FUEL PRESSURE CONTROL
SYSTEM ..........................................................
198
DTC Logic ............................................................ ..198
Diagnosis Procedure .............................................198
P008B LOW FUEL PRESSURE CONTROL
SYSTEM ..........................................................
200
DTC Logic ............................................................ ..200
Diagnosis Procedure .............................................200
P0102, P0103 MAF SENSOR .........................201
DTC Logic ..............................................................201
Diagnosis Procedure .............................................201
Component Inspection (MAF Sensor) ...................203
P0106 MANIFOLD ABSOLUTE PRESSURE
SENSOR ..........................................................
206
DTC Logic ..............................................................206
Diagnosis Procedure .............................................207
Component Inspection (MAP Sensor) ...................208
P010A MANIFOLD ABSOLUTE PRESSURE
SENSOR ..........................................................
210
DTC Logic ..............................................................210
Diagnosis Procedure .............................................210
Component Inspection (MAP Sensor) ...................211
P0112, P0113 IAT SENSOR ...........................213
DTC Logic ..............................................................213
Diagnosis Procedure .............................................213
Component Inspection (Intake Air Temperature
Sensor) ..................................................................
214
P0116 ECT SENSOR ......................................215
DTC Logic ..............................................................215
Diagnosis Procedure .............................................215
Revision: 2010 May2011 QX56