ADP-1
BODY INTERIOR
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SECTION ADP
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ADP
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CONTENTS
AUTOMATIC DRIVE POSITIONER
PRECAUTION ................ ...............................5
PRECAUTIONS .............................................. .....5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
SYSTEM DESCRIPTION ..............................6
COMPONENT PARTS ................................... .....6
Component Parts Location .................................. ......6
Component Description ............................................7
SYSTEM .............................................................11
AUTOMATIC DRIVE POSITIONER SYSTEM ....... ....11
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Diagram ......................................................
11
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description .................................................
11
MANUAL FUNCTION ............................................ ....12
MANUAL FUNCTION : System Diagram ................13
MANUAL FUNCTION : System Description ............13
MEMORY FUNCTION ........................................... ....14
MEMORY FUNCTION : System Diagram ...............15
MEMORY FUNCTION : System Description ..........15
EXIT ASSIST FUNCTION ...................................... ....17
EXIT ASSIST FUNCTION : System Diagram .........17
EXIT ASSIST FUNCTION : Sy stem Description .....17
ENTRY ASSIST FUNCTION ................................. ....18
ENTRY ASSIST FUNCTION : System Diagram .....18
ENTRY ASSIST FUNCTION : System Description
....
18
INTELLIGENT KEY INTERLOCK FUNCTION ...... ....19
INTELLIGENT KEY INTERLOCK FUNCTION :
System Diagram ......................................................
20
INTELLIGENT KEY INTERLOCK FUNCTION :
System Description .................................................
20
Fail Safe .............................................................. ....21
DIAGNOSIS SYSTEM (DRIVER SEAT CON-
TROL UNIT) ......................................................
22
CONSULT-III Function ............................................22
ECU DIAGNOSIS INFORMATION ..............25
DRIVER SEAT CONTROL UNIT ......................25
Reference Value .................................................. ....25
Fail Safe ..................................................................30
DTC Index ...............................................................31
AUTOMATIC DRIVE POSITIONER CON-
TROL UNIT ........................................................
32
Reference Value ......................................................32
BCM (BODY CONTROL MODULE) .................35
List of ECU Reference .............................................35
WIRING DIAGRAM ......................................36
AUTOMATIC DRIVE POSITIONER SYSTEM ...36
Wiring Diagram .................................................... ....36
BASIC INSPECTION ...................................48
DIAGNOSIS AND REPAIR WORK FLOW .......48
Work Flow ............................................................ ....48
INSPECTION AND ADJUSTMENT ..................51
ADDITIONAL SERVICE WHEN REMOVING BAT-
TERY NEGATIVE TERMINAL ............................... ....
51
ADDITIONAL SERVICE WHEN REMOVING
BATTERY NEGATIVE TERMINAL : Description .....
51
ADDITIONAL SERVICE WHEN REMOVING
BATTERY NEGATIVE TERMINAL : Special Re-
pair Requirement .....................................................
51
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ....
51
Revision: 2010 May2011 QX56
INSPECTION AND ADJUSTMENTADP-51
< BASIC INSPECTION >
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : De-
scription
INFOID:0000000006248324
Each function is reset to the following condition when the battery terminal is disconnected.
*1: Default value is 40 mm.
NOTE:
Notice that disconnecting the battery when detect ed DTC are present will erase the DTC memory.
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Spe-
cial Repair Requirement
INFOID:0000000006248325
1.SYSTEM INITIALIZATION
Perform system initialization. Refer to ADP-52, "
SYSTEM INITIALIZATION : Special Repair Requirement".
>> GO TO 2.
2.MEMORY STORAGE
Perform memory storage. Refer to ADP-53, "
MEMORY STORING : Special Repair Requirement".
>> GO TO 3.
3.INTELLIGENT KEY INTERLOCK STORAGE
Perform Intelligent Key interlock storage. Refer to ADP-54, "
INTELLIGENT KEY INTERLOCK STORING :
Special Repair Requirement".
>> GO TO 4.
4.SYSTEM SETTING
Perform system setting. Refer to ADP-55, "
SYSTEM SETTING : Special Repair Requirement".
>> END
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000006248326
Each function is reset to the following condition when the driver seat control unit is replaced.
Function Condition Procedure
Memory (Seat, stee ring, mirror) Erased Perform storing
Entry/exit assist ON Perform initialization
Set slide amount
*1
Intelligent Key interlock Erased
Perform initialization
Perform storing
Function Condition Procedure
Memory (Seat, stee ring, mirror) Erased Perform storing
Entry/exit assist ON Perform initialization
Set slide amount
*1
Revision: 2010 May2011 QX56
ADP-52
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
*1: Default value is 40 mm.
NOTE:
Notice that disconnecting the battery when detected DTC are present will erase the DTC memory.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000006248327
1.SYSTEM INITIALIZATION
Perform system initialization. Refer to ADP-52, "
SYSTEM INITIALIZATION : Special Repair Requirement".
>> GO TO 2.
2.MEMORY STORAGE
Perform memory storage. Refer to ADP-53, "
MEMORY STORING : Special Repair Requirement".
>> GO TO 3.
3.INTELLIGENT KEY INTERLOCK STORAGE
Perform Intelligent Key interlock storage. Refer to ADP-54, "
INTELLIGENT KEY INTERLOCK STORING :
Special Repair Requirement".
>> GO TO 4.
4.SYSTEM SETTING
Perform system setting. Refer to ADP-55, "
SYSTEM SETTING : Special Repair Requirement".
>> END
SYSTEM INITIALIZATION
SYSTEM INITIALIZATION : DescriptionINFOID:0000000006248328
Always perform the initialization when the battery termi nal is disconnected or the driver seat control unit is
replaced.
The entry/exit assist function will not operate normally if no initialization is performed.
SYSTEM INITIALIZATION : Special Repair RequirementINFOID:0000000006248329
INITIALIZATION PROCEDURE
1. CHOOSE METHOD
There are two initialization methods.
Which method do you use?
With door switch>>GO TO 2.
With vehicle speed>>GO TO 4.
2. STEP A-1
Turn ignition switch from ACC to OFF position.
>> GO TO 3.
3. STEP A-2
Driver door switch is ON (open) → OFF (close) → ON (open).
Intelligent Key interlock Erased Perform initialization
Perform storing
Function Condition Procedure
Revision: 2010 May2011 QX56
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>> END
4. STEP B-1
Drive the vehicle at more than 25 km/h (16 MPH).
>> END
MEMORY STORING
MEMORY STORING : DescriptionINFOID:0000000006248330
Always perform the memory storage when the battery terminal is disconnected or the driver seat control unit is
replaced. The memory function will not operate normally if no memory storage is performed.
MEMORY STORING : Special Repair RequirementINFOID:0000000006248331
Memory Storage Procedure
Two positions for the driver seat, steering column and outside mirror can be stored for memory operation by
following procedure.
1.STEP 1
Check the following conditions.
Ignirion switch: ON
A/T shift selector: P position
>> GO TO 2.
2.STEP 2
Adjust driver seat, steering colu mn and outside mirror position manually.
>> GO TO 3.
3.STEP 3
1. Push set switch. NOTE:
Memory indicator for which driver seat position is already retained in memory is illuminated for 5 sec-
onds.
Memory indicator for which driver seat position is not retained in memory is illuminated for 0.5 second.
2. Push the memory switch (1 or 2) for at least 1 second within 5 seconds after pushing the set switch.
NOTE:
To enter driver seat positions into blank memo ry, memory indicator will be turned on for 5 seconds.
To modify driver seat positions, memory indicato r will be turned OFF for 0.5 second, then turned ON for
5 seconds.
NOTE:
If memory is stored in the same memory switch, the previous memory will be deleted.
>> GO TO 4.
4.STEP 4
Confirm the operation of each part with memory operation.
>> END
INTELLIGENT KEY IN TERLOCK STORING
Revision: 2010 May2011 QX56
ADP-54
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INTELLIGENT KEY INTERLOCK STORING : Description
INFOID:0000000006248332
Always perform the Intelligent Key interlock function st orage when the battery terminal is disconnected or the
driver seat control unit is replaced. The Intelligent Key interlock function will not operate normally if no memory
storage is performed.
INTELLIGENT KEY INTERLOCK STORIN G : Special Repair RequirementINFOID:0000000006248333
Intelligent Key Interlock Storage Procedure
Performing the following operation associates the regist ered driving position with Intelligent Key. When driver
door unlock operation is performed by Intelligent Key or driver door request switch, display of the registered
driving position and turnout operation can be performed.
1.STEP 1
Check the following conditions.
Ignition switch: OFF
Initialization: done
Driving position: registered
>> GO TO 2.
2.STEP 2
1. Push set switch. NOTE:
Memory indicator for which driver seat position is already retained in memory is illuminated for 5 seconds.
2. Push the Intelligent Key unlock button within 5 seconds after pushing memory switch (while the memory indicator is turned ON).
NOTE:
From the time registration is performed, the app licable memory indicator blinks for 5 seconds.
>> GO TO 3.
3.STEP 3
Confirm the operation of each part with memory operation and Intelligent Key interlock operation.
>> END
SYSTEM SETTING
SYSTEM SETTING : DescriptionINFOID:0000000006248334
The settings of the automatic driv ing positioner system can be changed, us ing CONSULT-III, the display unit
in the center of the instrument panel and the set s witch. Always check the settings before and after discon-
necting the battery terminal or replacing driver seat control unit.
Setting Change
× : Applicable
Item Content CON-
SULT
–III Display
Set
switch Factory
setting
Amount of seat sliding for
entry/exit assist The amount of seat sliding for entry/exit assist can
be selected from 3 items.
[40 mm/80 mm/150 mm]
x——40 mm
Entry/exit assist
(seat) Entry/exit assist (seat) can be selected:
ON (operated) – OFF (not operated)
xx
xON
Entry/exit assist
(steering column) Entry/exit assist (steering column) can be selected:
ON (operated) – OFF (not operated)
xx ON
Revision: 2010 May2011 QX56
INSPECTION AND ADJUSTMENTADP-55
< BASIC INSPECTION >
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SYSTEM SETTING : Special Repair RequirementINFOID:0000000006248335
1. CHOOSE METHOD
There are three way of setting method.
Which method do you choose?
With CONSULT-III>>GO TO 2.
With set switch>>GO TO 4.
2. WITH CONSULT-III - STEP 1
Select “Work support”.
>> GO TO 3.
3. WITH CONSULT-III - STEP 2
1. Select “EXIT SEAT SLIDE SETTING”, or “EXIT TI LT SETTING” then touch display to change between ON
and OFF.
- EXIT SEAT SLIDE SETTING: Entry/exit assist (seat)
- EXIT TILT SETTING: Entry/exit assist (steering column)
2. Select “SEAT SLIDE VOLUME SET” and touch either of “40 mm”, “80 mm”, or “150 mm”.
3. Then touch “OK”.
>> END
4. WITH SET SWITCH - STEP 1
Turn ignition switch OFF.
>> GO TO 5.
5. WITH SET SWITCH - STEP 2
Push set switch and hold for more than 10 seconds, then confirm blinking of the memory switch indicator.
Entry/exit assist (seat/steering column) are ON : Memory switch indicator blink two times.
Entry/exit assist (seat/steering column) ar e OFF: Memory switch indicator blink once.
>> END
Revision: 2010 May2011 QX56
BR-1
BRAKES
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SECTION BR
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CONTENTS
BRAKE SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Brake system .....................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Commercial Service Tools .................................. ......5
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
PERIODIC MAINTENANCE ..........................7
BRAKE PEDAL .............................................. .....7
Inspection and Adjustment .................................. ......7
BRAKE FLUID ....................................................10
Inspection ............................................................ ....10
Draining ...................................................................10
Refilling ...................................................................11
Bleeding Brake System ...........................................11
HYDRAULIC BOOSTER ASSEMBLY ...............15
Inspection ............................................................ ....15
FRONT DISC BRAKE .................................... ....16
BRAKE PAD .......................................................... ....16
BRAKE PAD : Inspection and Adjustment ..............16
DISC ROTOR ......................................................... ....16
DISC ROTOR : Inspection and Adjustment ............16
REAR DISC BRAKE .........................................18
BRAKE PAD .......................................................... ....18
BRAKE PAD : Inspection and Adjustment ...............18
DISC ROTOR ......................................................... ....18
DISC ROTOR : Inspection and Adjustment .............18
REMOVAL AND INSTALLATION ...............20
BRAKE PEDAL ................................ .................20
Exploded View ..................................................... ....20
Removal and Installation .........................................20
Inspection and Adjustment ......................................21
BRAKE PIPING ................................ .................22
FRONT ................................................................... ....22
FRONT : Exploded View .........................................22
FRONT : Hydraulic Piping .......................................23
FRONT : Removal and Installation ..........................23
FRONT : Inspection .................................................24
REAR ..................................................................... ....24
REAR : Exploded View ............................................25
REAR : Hydraulic Piping ..........................................25
REAR : Removal and Installation ............................26
REAR : Inspection ...................................................26
HYDRAULIC BOOSTER ASSEMBLY ..............28
Exploded View .........................................................28
Removal and Installation .........................................29
Disassembly and Assembly .....................................30
Inspection and Adjustment ......................................32
Disposal ...................................................................33
FRONT DISC BRAKE .......................................34
BRAKE PAD .......................................................... ....34
BRAKE PAD : Exploded View .................................34
BRAKE PAD : Removal and Installation ..................34
BRAKE PAD : Inspection . ........................................36
Revision: 2010 May2011 QX56
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< REMOVAL AND INSTALLATION >
BRAKE PEDAL
REMOVAL AND INSTALLATION
BRAKE PEDAL
Exploded ViewINFOID:0000000006222472
Removal and InstallationINFOID:0000000006222473
REMOVAL
CAUTION:
Never removing brake pedal stroke sensor. (With pre-crash seat belt)
1. Remove the instrument lower panel LH. Refer to IP-14, "
Removal and Installation".
2. Disconnect the brake pedal stroke sensor har ness connector. (With pre-crash seat belt)
3. Disconnect the stop lamp switch harness connector and brake switch harness connector.
4. Rotate the stop lamp switch and the brake switch counterclockwise to remove.
5. Remove the snap pin, and then remove the clevis pin from the clevis of brake booster.
6. Remove the brake pedal assembly. CAUTION:
Hold the hydraulic booster assembly so as not to drop out or contact them other parts.
7. Perform inspection after removal. Refer to BR-21, "
Inspection and Adjustment".
INSTALLATION
Note the following, and install in the reverse order of removal.
Apply the multi-purpose grease to the clevis pin and the matching faces.
1. Brake pedal stroke sensor (with pre-
crash seat belt) 2. Clevis pin 3. Brake pedal assembly
4. Brake pedal pad 5. Clip 6. Brake switch
7. Stop lamp switch 8. Snap pin : Apply multi-purpose grease.
Refer to GI-4, "
Components" for symbols not described on the above.
JPFIA0723GB
Revision: 2010 May2011 QX56