WHEEL ALIGNMENTFSU-7
< PERIODIC MAINTENANCE >
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WHEEL ALIGNMENT
InspectionINFOID:0000000006225640
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
Tires for improper air pressure and wear
Road wheels for runout: Refer to WT-64, "
Inspection".
Wheel bearing axial end play: Refer to FA X - 7 , "
Inspection" (2WD), FAX-16, "Inspection" (4WD).
Lower link and upper link ball joint axial end play: Refer to FSU-15, "
Inspection" and FSU-18, "Inspection".
Shock absorber operation.
Each mounting part of axle and suspension for looseness and deformation
Lower link for cracks, deformation and other damage
Vehicle height (posture)
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
- This type of alignment is recomm ended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that t he vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly ca librated in order to give correct information.
- Check with the manufacturer of your specific equi pment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specificati ons listed in this Service Manual.
When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installi ng the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
AdjustmentINFOID:0000000006225641
CAMBER, CASTER
1. Adjust with the front/rear side adjusting bolts (1) on the lower link
(2).
2. See the following table for the amount of cam bolt scale move- ment and the variation of camber and caster.
CAUTION:
Align the adjusting bolt cutout with the stamp of lower link
bracket.
: Vehicle front
JPEIA0235ZZ
Revision: 2010 May2011 QX56
FSU-8
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
3. Note the following, and adjust as shown in the figure.
a. Obtain the point at the intersection of the measured values on the figure.
b. Read the coordinate (scale) of the intersection point.
c. Move the front/rear side adjusting bolts by each scale. If the coordinate (scale) of the intersection point is positive, move the adjusting bolt to the vehicle inside.
If the coordinate (scale) of the intersection point is negative, move the adjusting bolt to the vehicle out-
side.
d. Measure the camber and caster again. Check that the standard is within the proper range.
CAUTION:
Always adjust the angle difference betw een left and right cambers within 33′.
Always adjust the angle difference be tween left and right casters within 45′.
TOE-IN
Loosen the steering outer socket, and then adjus t the length using steering inner socket.
CAUTION:
Always evenly adjust both toe-in alternately and adjust the difference between the left and right to
the standard.
Always fix the steering inner socket when tightening the steering outer socket.
A : Vehicle outside
B : Vehicle inside
Amount of
cam bolt scale
movement Front
1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle inside 1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle outside Amount of
movement 0 Amount of
movement 0
Rear 1 segment
on vehicle inside 1 segment
on vehicle outside 1 segment
on vehicle inside 1 segment
on vehicle outside Amount of
movement 0 Amount of
movement 0 1 segment
on vehicle inside 1 segment
on vehicle outside
Camber angle 0 ′0′ +7′− 7′ +3′− 3′ +3′− 3′
Caster angle −14 ′ +14′ 0′ 0′ +7′− 7′− 7′ +7′
Camber, caster : Refer to FSU-21, "Wheel Alignment".
JPEIA0239GB
Toe-in : Refer to FSU-21, "Wheel Alignment".
Revision: 2010 May2011 QX56
FSU-10
< REMOVAL AND INSTALLATION >
FRONT COIL SPRING AND SHOCK ABSORBER
CAUTION:
The shock absorber assembly cannot be disassembled.
Removal and InstallationINFOID:0000000006225643
REMOVAL
1. Reduce system pressure. (With HBMC) Refer to SCS-18, "Work Procedure".
CAUTION:
Inadvertent piping removal causes fluid to splatter.
2. Remove tires with power tool. Refer to WT-64, "
Removal and Installation".
3. Remove brake hose bracket from steering knuckle. Refer to BR-23, "
FRONT : Removal and Installation".
4. Remove caliper assembly mounting bolts. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
5. Remove disc rotor. Refer to FA X - 8 , "
Removal and Installation" (2WD), FAX-18, "Removal and Installation"
(4WD).
6. Remove wheel sensor and harness connector. Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal
and Installation".
CAUTION:
Never pull on wheel sensor harness.
7. Remove steering outer socket fr om steering knuckle. Refer to ST-42, "
Removal and Installation".
8. Remove height sensor from upper link (right side). Refer to EXL-136, "
Removal and Installation".
9. Set suitable jack under lower link.
10. Remove stabilizer connecting rod from lower link. (Without HBMC) Refer to FSU-20, "
Removal and Instal-
lation".
11. Separate upper link from steering knuckle. Refer to FSU-17, "
Removal and Installation".
1. Shock absorber assembly 2. Lower link
Refer to GI-4, "
Components" for symbols in the figure.
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FSU-14
< REMOVAL AND INSTALLATION >
LOWER LINK
LOWER LINK
Exploded ViewINFOID:0000000006225646
Removal and InstallationINFOID:0000000006225647
REMOVAL
1. Remove tires with power tool. Refer to WT-64, "Removal and Installation".
2. Remove brake hose bracket from steering knuckle. Refer to BR-23, "
FRONT : Removal and Installation".
3. Remove caliper assembly mounting bolts. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to FA X - 8 , "
Removal and Installation" (2WD), FAX-18, "Removal and Installation"
(4WD).
5. Remove wheel sensor and harness connector. Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal
and Installation".
CAUTION:
Never pull on wheel sensor harness.
6. Remove steering outer socket fr om steering knuckle. Refer to ST-42, "
Removal and Installation".
7. Remove height sensor from upper link (right side). Refer to EXL-136, "
Removal and Installation".
8. Set suitable jack under lower link.
9. Remove stabilizer connecting rod from lower link. (Without HBMC) Refer to FSU-20, "
Removal and Instal-
lation".
10. Remove shock absorber mounting bolt from lower link.
11. Separate upper link from steering knuckle. Refer to FSU-17, "
Removal and Installation".
1. Upper link 2. Eccentric disc 3. Lower link
4. Bump rubber 5. Adjusting bolt
Refer to GI-4, "
Components" for symbols in the figure.
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Revision: 2010 May2011 QX56
UPPER LINKFSU-17
< REMOVAL AND INSTALLATION >
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UPPER LINK
Exploded ViewINFOID:0000000006225649
Removal and InstallationINFOID:0000000006225650
REMOVAL
1. Remove tires with power tool. Refer to WT-64, "Removal and Installation".
2. Remove brake hose bracket from steering knuckle. Refer to BR-23, "
FRONT : Removal and Installation".
3. Remove caliper assembly mounting bolts. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Never depress brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to FA X - 8 , "
Removal and Installation" (2WD), FAX-18, "Removal and Installation"
(4WD).
5. Remove wheel sensor and harness connector. Refer to BRC-134, "
FRONT WHEEL SENSOR : Removal
and Installation".
CAUTION:
Never pull on wheel sensor harness.
6. Remove height sensor from upper link (right side). Refer to EXL-136, "
Removal and Installation".
7. Set suitable jack under lower link.
8. Separate upper link from steering knuckle. Refer to FA X - 8 , "
Removal and Installation" (2WD), FAX-18,
"Removal and Installation" (4WD).
9. Remove upper link mounting bolts, nuts, and upper link from vehicle.
10. Perform inspection after removal. Refer to FSU-18, "
Inspection".
1. Upper link 2. Eccentric disc 3. Lower link
4. Bump rubber 5. Adjusting bolt
Refer to GI-4, "
Components" for symbols in the figure.
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FSU-18
< REMOVAL AND INSTALLATION >
UPPER LINK
INSTALLATION
Note the following, and install in the reverse order of removal.
Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladenconditions with tires on level ground.
Perform inspection after installation. Refer to FSU-18, "
Inspection".
InspectionINFOID:0000000006225651
INSPECTION AFTER REMOVAL
Appearance
Check the following items, and replace the part if necessary.
Upper link and bushing for deformation, cracks or damage.
Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Hook a spring balance (A) at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when
ball stud begins moving.
If swing torque exceeds standard range, replace upper link assem- bly.
Rotating Torque Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Attach mounting nut to ball stud. Check that rotating torque is
within specifications with a preload gauge [SST: 3127S000 (J-
25765-A)] (A).
If rotating torque exceeds standard range, replace lower link assembly.
Axial End Play Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.
If axial end play exceeds standard range, replace upper link assembly.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-134, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-7, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
Swing torque : Refer to
FSU-21, "
Ball Joint".
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Rotating toque : Refer to FSU-21, "Ball Joint".
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Axial end play : Refer to FSU-21, "Ball Joint".
Revision: 2010 May2011 QX56
GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector Symbols ............................................. ......9
Sample/Wiring Diagram -Example- .........................10
Connector Information .............................................12
ABBREVIATIONS .......................................... ....14
Abbreviation List .................................................. ....14
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
19
Description .......................................................... ....19
Tightening Torque Table (New Standard Includ-
ed) ...........................................................................
19
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................
22
Recommended Chemical Products and Sealants ....22
VEHICLE INFORMATION ............................23
IDENTIFICATION INFORMATION ................. ....23
Model Variation ................................................... ....23
Information About Identification or Model Code ......23
Dimensions .............................................................25
Wheels & Tires ........................................................25
PRECAUTION ..............................................26
PRECAUTIONS .................................................26
Description ........................................................... ....26
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
26
Precautions For Xenon Headlamp Service .............26
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ...................................
27
Precaution for Procedure without Cowl Top Cover ....27
General Precautions ................................................27
Three Way Catalyst .................................................29
Multiport Fuel Injection System or Engine Control
System .....................................................................
29
Hoses ......................................................................29
Engine Oils ..............................................................30
Air Conditioning .......................................................31
Fuel ..........................................................................31
LIFTING POINT .................................................32
Pantograph Jack ......................................................32
Garage Jack and Safety Stand ................................32
2-Pole Lift ................................................................33
TOW TRUCK TOWING .....................................34
Tow Truck Towing ...................................................34
Vehicle Recovery (Freeing a Stuck Vehicle) ...........34
BASIC INSPECTION ...................................36
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
36
Work Flow ............................................................ ....36
Control Units and Electrical Parts ............................36
How to Check Terminal ...........................................37
Intermittent Incident .................................................40
Circuit Inspection .....................................................43
CONSULT-III/GST CHECKING SYSTEM .........48
Description ...............................................................48
CONSULT-III Function and System Application*1 ....48
Revision: 2010 May2011 QX56
PRECAUTIONSIP-3
< PRECAUTION >
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
ServiceINFOID:0000000006113090
Disconnect battery negative terminal in advance.
Disconnect air bag system line in advance.
Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
Be careful not to scratch pad and other parts.
When removing or disassembling any part, be careful not to damage or deform it. Protect parts, that may get
in the way with a shop cloth.
When removing parts with a screwdriver or other tool, cover the tool surface with vinyl tape to protect parts.
Keep removed parts protected with a shop cloth.
If a clip is deformed or damaged, replace it.
If an unreusable part is removed, replace it with a new one.
Tighten bolts and nuts firmly to the specified torque.
After reassembly is complete, check that each part functions correctly.
Remove stains via the following procedure.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping off the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3%), dip the cloth, then wipe off the stain with the
cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then wipe off the detergent completely. Then
wipe the area with a soft dry cloth.
Never use any organic solvent, such as thinner or benzine.
Revision: 2010 May2011 QX56