Page 2783 of 3039
4. Offer up the front fender lower mounting and loosely install
its fixing bolt. Check alignment, if correct, proceed to next
step, if not rectify and recheck before proceeding.
5. Tighten the front fender lower mounting fixing bolt.
Tighten to 10 Nm.
6. Dress all welded joints.
7. The installation of associated panels and components is the reversal of
removal procedure.
Page 2788 of 3039
20. NOTE: Retain the bolts for refitment on installation.
Remove the retaining bolts as indicated.
21. NOTE: Retain the front side member remnant as it will be used as
a template.
Separate the joints and remove the front side member remnant.
Page 2820 of 3039

Front End Sheet Metal Repairs - Hood Latch Panel
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The hood latch panel is manufactured from mild steel.
The hood latch panel is serviced as a separate bolt-on panel and
includes the left-hand and right-hand fender apron panel front
extensions. These are removed and discarded unless damaged.
2. The hood latch panel is replaced in conjunction with:
1. Front bumper cover
2. Front bumper
3. WARNING: The hood latch panel and its associated components form
part of the pedestrian protection system, it is essential that any
repair or replacement operations do not affect the safe working of the
system.
For additional information relating to the pedestrian safety system
please see the following:
For additional information, refer to: Pedestrian Protection System (501-20C Pedestrian Protection System, Description and Operation).
4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
5. Remove the front bumper.
For additional information, refer to: Front Bumper (501-19 Bumpers, Removal and Installation).
Page 2855 of 3039
26. NOTE: It may be necessary to temporarily seal the
opening whilst the foam cures, to prevent it encroaching
into the hood hinge area.
Apply expanding foam into the A-pillar as indicated.
27. Make sure that any open or exposed panel joints are suitably sealed
following this procedure.
28. The installation of associated panels and components is the reversal of
removal procedure.
Tighten the hood hinge bolts to 17 Nm.
Tighten the upper and lower front door hinges to 30 Nm.
Page 2979 of 3039
15. NOTE: Spot welds must be installed 5mm away from
the originals and in the same quantities, whenever this is
possible. Where this is not possible, spot welds should be
installed adjacent to the original. Where there is adhesive
in the original joint, spot welds should be installed through
the original.
Spot weld the rear side member closing panel section to
the rear side member as indicated.
16. Dress the spot welds.
17. Make sure any remaining areas of bare metal created during this
procedure are treated with a zinc primer prior to the installation of outer
panels.
18. The installation of associated panels and components is the reversal of
removal procedure.
1. Tighten the rear muffler hanger bracket bolts to 25 Nm. www.JagDocs.com
Page 2982 of 3039

12.
13.
14.
15. NOTE: A new striker reinforcement panel is supplied
on the quarter panel service panel.
Separate the joints, the adhesive and the NVH (noise,
vibration and harshness) component and remove the striker
reinforcement panel.
NOTE: Care should be taken when separating and
removing the ECM (engine control module) mounting
bracket if it is to be reused.
If the right-hand rear wheelhouse outer is to be repaired,
drill out the spot welds as indicated and remove the ECM
mounting bracket. Retain for reuse on installation.
NOTE: It is necessary to section the quarter panel
inner reinforcement at the point indicated, to make sure the
integrity of the safety belt anchorage point. The right-hand
panel is illustrated, the left-hand is similar.
Cut the quarter panel inner reinforcement, horizontally,
approximately 90mm from the centre of the safety belt bolt
anchorage point as indicated.
NOTE: The right-hand panel is illustrated, the
left-hand is similar although there are additional spot welds
to drill out.
Drill out the spot welds from the quarter panel inner
reinforcement section at the points indicated.
Page 3013 of 3039
Front lower arm to front subframe retaining nut and bolt 175 129 - Rear lower arm to front subframe retaining nut and bolt 175 129 - Engine mount lower retaining nut 63 46 - Steering gear retaining bolts 100 74 - Front Shock absorber and spring assembly retaining bolt 175 129 - Front subframe to body front retaining bolt Stage 1 100 73 - Stage 2 270° 270° - Front subframe to body rear retaining bolt Stage 1 80 59 - Stage 2 240° 240° - Front Stabilizer bar link retaining nuts 43 31 - Front Stabilizer bar link retaining bolts 55 41 - Rear Shock absorber and spring assembly retaining bolt 133 98 - Rear subframe reinforcement plate retaining bolts 47 35 - Rear subframe to body retaining bolts Stage 1 80 59 - Stage 2 240° 240° -
Page 3014 of 3039
Published: 31-Jul-2013
Uni-Body, Subframe and Mounting System - Front Subframe V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation
Special Tool(s)
303-021
Engine support bracket
303-1436
Engine Lifting Bracket Front
502-005
Alignment Bolts, Subframe General Equipment
Removal
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation). Powertrain Jack