2010 JAGUAR XFR service

For additional information, refer to: Rear Door (501-03 Body Closures, Removal and Installation).

21. Cut the new rocker panel rear section from the new rocker panel service
panel.




22. CAUTION: Care should be taken not to cut through into the inner
panels.

Using the new panel for reference and allowing for an overlap, cut the
old panel at the points indicated.

NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.

Item Description 1 Luggage compartment lid 2 Rear bumper cover 3 Rear bumper 4 Back panel 5 Rear bumper mounting L/H 6 Rear bumper mounting R/H 7 Quarter panel 8 Quarter panel lower extension 9 Rear wheelhouse outer 10 Spare wheel well 11 Rear floor side extension 12 Rear side member section 13 Rear side member closing panel section Time schedules, rear end

The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included)

The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.

Single panel times
Panel Description Hours Luggage compartment lid 7.5 Rear bumper cover 6.6 Back panel 9.4 Quarter panel L/H 23.2 Quarter panel R/H 24.2 Headliner remove and install 3.3 Rear window glass remove and install 1.7 Rear subframe and rear suspension remove and install 5.2 Combination panel replacement times

The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).

Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Headliner remove and install Rear window glass remove and install Total Time L/H 35.2
R/H 35.9 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Headliner remove and install Rear window glass remove and install Total Time 44.7 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear wheelhouse outer Rear side member section

Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal Published: 11-May-2011


1. NOTE: The back panel is manufactured from mild
steel.

The back panel is serviced as a separate weld-on panel, it
includes the back panel inner, right-hand and left-hand rear
bumper mountings, it also includes its weld studs.









2. The back panel is replaced in conjunction with:
Rear bumper cover
Rear bumper

3. For additional information relating to this repair procedure please see
the following: Health and Safety Precautions / Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).

5. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

6. Remove the battery tray.

7. Disconnect the generator electrical connectors.

8. Remove the loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

9. Remove any electrical components in the local area of repair to prevent
damage.

10. Remove the auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).

11. Release the external back panel wiring harness and pull through into the
loadspace.

33.

















34. NOTE: The upper butt joint must be performed below
the 4 metal thickness parts of the door and rear window
apertures, (to enable spot welding back).

Cut the old panel at the points illustrated, allowing for
overlap, ensuring the final cut is performed below the 4
metal thickness parts of the door and rear window aperture.












NOTE: This procedure assumes that the door striker
reinforcement panel is undamaged. In this case, the
original remains on the vehicle and the new door striker
reinforcement panel is removed from the quarter panel
service panel and discarded.
Drill out the spot weld.









35. NOTE: Use a belt sander where there is no access to drill.
Drill out the spot welds.

Installation


1. NOTE: This procedure assumes that the door striker
reinforcement panel is undamaged. In this case, the
original remains on the vehicle and the new door striker
reinforcement panel is removed from the quarter panel
service panel and discarded.

Remove the door striker reinforcement panel from the
quarter panel service panel.










2. Trim the excess from the upper part of the service panel.














3. Prepare the old and new panel joint surfaces, including the NVH
components.

Rear End Sheet Metal Repairs - Rear Bumper Mounting
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The rear bumper mounting is manufactured from
mild steel.

The rear bumper mounting is serviced on the back panel
and must be removed from this to carry out this procedure.










2. The rear bumper mounting is replaced in conjunction with:
Rear bumper cover
Rear bumper

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

5. If the right-hand rear bumper mounting is to be repaired, remove the
battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

6. If the right-hand rear bumper mounting is to be repaired, remove the
battery tray.

7. Disconnect the generator electrical connectors.

8. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).

9. Remove any electrical components in the local area of repair to prevent
damage.

10. If the right-hand rear bumper mounting is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation). www.JagDocs.com

Rear End Sheet Metal Repairs - Rear Floor Side Extension
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The rear floor side extension is manufactured from
mild steel.

The rear floor side extension is serviced as a separate
weld-on panel. It is not serviced with its brackets or weld
studs









2. The rear floor side extension is replaced in conjunction with:
Rear bumper cover
Rear bumper
Quarter panel
Back panel
Luggage compartment lid
Rear window glass
Headliner

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the quarter panel.
For additional information, refer to: Quarter Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).

5. Remove the back panel.
For additional information, refer to: Back Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).

6. Disconnect the generator electrical connectors.

7. If the right-hand rear floor side extension is being repaired, release and
lay aside the battery positive cable.

Rear End Sheet Metal Repairs - Rear Side Member Section
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The rear side member section is manufactured from
High Strength Low Alloy Steel, 350MPa, (HSLA350).

The rear side member section is cut from the rear side
member service panel.










2. This procedure assumes that if the rear side member section is
damaged, the rear side member closing panel section will also be
damaged. Therefore this procedure combines the repair of the rear side
member section and the rear side member closing panel section.


3. NOTE: The rear side member closing panel section is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).

The rear side member closing panel section is cut from the
rear side member closing panel service panel.









4. In this procedure, to make sure the vehicle is correctly aligned, it must
be placed on an approved alignment jig.

5. The rear side member section is replaced in conjunction with:
Rear bumper cover
Rear bumper
Luggage compartment lid
Back panel
Spare wheel well
Towing eye bracket
Rear floor side extension
Rear side member closing panel section
Rear subframe and rear suspension, as an assembly

6. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) / www.JagDocs.com