Page 1593 of 2453
FU(H6DO)-32
Engine Control Module (ECM)
FUEL INJECTION (FUEL SYSTEMS)
16.Engine Control Module (ECM)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front pillar lower trim and console
side panel lower RH of passenger's side.
3) Detach the floor mat of passenger's seat.
4) Remove the protect cover.
5) Remove the nuts which hold the ECM to the
bracket.
6) Remove the clip (A) from bracket.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
•When replacing the ECM, be careful not to
use the wrong spec. ECM to avoid any damage
on the fuel injection system.
•When replacing the ECM, be careful not to
damage the harnesses and connectors.
•When replacing the ECM, immobilizer system
must be registered. To do so, all ignition keys
and ID cards need to be prepared. Refer to the
“IMMOBILIZER TEACHING OPERATION MANU-
AL”.
Tightening torque:
5 N·m (0.5 kgf-m, 3.6 ft-lb)
FU-02090
FU-02682
Page 1599 of 2453

FU(H6DO)-38
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
22.Fuel Tank
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Release the fuel pressure.
37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Drain fuel from fuel tank.
CEDURE, Fuel.>
5) Remove the second seat.
MOVAL, Second-row Seats.>
6) Remove the service hole cover of fuel pump.
(1) Disconnect the connector.
(2) Remove the bolt.
(3) Push the grommet down and remove ser-
vice hole cover.
7) Remove the service hole cover of fuel sub level
sensor.
8) Disconnect the quick connector on the fuel deliv-
ery hose.
Delivery, Return and Evaporation Lines.>
9) Remove the rear wheels.
10) Lift-up the vehicle.
11) Remove the clip holding the harness.
12) Remove the rear suspension assembly.
to RS-16, REMOVAL, Rear Sub Frame.>
13) Disconnect the following hoses and connec-
tors.
(1) Evaporation hose
(2) Fuel filler hose
(3) Connector
(A) Bolt
(B) Grommet
(C) Connector
FU-02661(A)
(A)
(B)(C)
FU-02662
(A) Evaporation hose
(B) Connector
(C) Fuel filler hose
FU-02663
FU-02664
FU-02665
(A)
(B)
(C)
Page 1604 of 2453

FU(H6DO)-43
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
24.Fuel Pump
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
Fuel pump assembly consists of fuel pump and fuel
level sensor.
1) Release the fuel pressure.
37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
2) Drain fuel.
FUEL, PROCEDURE, Fuel.>
3) Remove the second seat.
MOVAL, Second-row Seats.>
4) Remove the service hole cover.
5) Disconnect the connector from fuel pump.
6) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose.
Fuel Delivery, Return and Evaporation Lines.>
7) Remove the nuts which install fuel pump assem-
bly onto fuel tank.
8) Remove the fuel pump assembly from the fuel
tank.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts to the specified torque in the or-
der as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
FU-02681
FU-02669
(A) Delivery hose
(B) Jet pump hose
FU-02670(A)
(B)
FU-01141
1
2
3
4
56
7
8
Page 1607 of 2453

FU(H6DO)-46
Fuel Sub Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Drain fuel.
FUEL, PROCEDURE, Fuel.>
2) Remove the second seat.
MOVAL, Second-row Seats.>
3) Remove the service hole cover.
4) Disconnect the connector from the fuel sub level
sensor.
5) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose.
Fuel Delivery, Return and Evaporation Lines.>
6) Remove the nuts and bolts which install fuel sub
level sensor on fuel tank.
7) Remove the fuel sub level sensor.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts and bolts to the specified
torque in the order as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
(A) Jet pump hose
(B) Delivery hose
FU-02662
FU-02672
FU-02673(B)
(A)
FU-01145
1
6
5
2
4
3
FU-02674
Page 1880 of 2453

ME(H6DO)-14
General Description
MECHANICAL
8. ENGINE MOUNTING
C: CAUTION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
•Keep the disassembled parts in order and pro-
tect them from dust and dirt.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
•Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.
•All parts should be thoroughly cleaned, paying
special attention to engine oil passages, pistons
and bearings.
•Rotating parts and sliding parts such as piston,
bearing and gear should be coated with oil prior to
assembly.
•Be careful not to let oil, grease or coolant contact
the timing belt, clutch disc and flywheel.
•All removed parts, if to be reused, should be re-
installed in the original positions and directions.
•Bolts, nuts and washers should be replaced with
new ones as required.
•Even if necessary inspections have been made
in advance, proceed with assembly work while
making rechecks.
•Remove or install the engine in an area where
chain hoists, lifting devices, etc. are available for
ready use.
•Be sure not to damage coated surfaces of body
panels with tools, or not to stain seats and windows
with coolant or oil. Place a cover over fender, as re-
quired, for protection.
•Prior to starting work, prepare the following:
Service tools, clean cloth, containers to catch cool-
ant and oil, wire ropes, chain hoist, transmission
jacks, etc.
•Lift-up or lower the vehicle when necessary.
Make sure to support the correct positions.
(1) Front cushion rubber Tightening torque: N·m (kgf-m, ft-lb)
T1: 35 (3.6, 25.8)
T2: 75 (7.6, 55.3)
(1)
T2
T1
T1T2
ME-00445
Page 1907 of 2453
ME(H6DO)-41
Crank Pulley
MECHANICAL
13.Crank Pulley
A: REMOVAL
1) Remove the crank pulley cover.
2) Remove the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 499977100 CRANK PULLEY WRENCH
3) Remove the crank pulley.
B: INSTALLATION
1) Install the crank pulley.
2) Install the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 499977100 CRANK PULLEY WRENCH
(1) Clean the crank pulley thread using com-
pressed air.
(2) Apply engine oil to the crank pulley bolt seat
and thread.
(3) Tighten the crank pulley bolts.
Tightening torque:
178 N·m (18.1 kgf-m, 131 ft-lb)
3) Install the crank pulley cover.
NOTE:
Assemble the O-ring to crank pulley cover.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
C: INSPECTION
1) Check the crank pulley cover for oil and air leak-
age.
2) Check the crank pulley for looseness.
ME-02028
ME-00497
ME-00497
ME-02028