FS-24
General Diagnostic Table
FRONT SUSPENSION
9. General Diagnostic Table
A: INSPECTION
1. IMPROPER VEHICLE POSTURE OR IMPROPER WHEEL ARCH HEIGHT
2. POOR RIDE COMFORT
1) Large rebound shock
2) Rocking of the vehicle continues too long after running over bump and hump.
3) Excessive shock in bumping
3. NOISE
Po ss ibl e c a us e C o r r e ct ive ac ti o n
(1) Permanent distortion or damage of the coil spring Replace.
(2) Rough operation of damper strut or shock absorber Replace.
(3) Improper installation of strut or shock absorber Replace with appropriate parts.
(4) Installation of the wrong coil spring Replace with appropriate parts.
Po ss ibl e ca us e C or r e ct i ve a ct io n
(1) Damaged coil spring Replace.
(2) Overinflation of tires Adjust.
(3) Improper wheel arch height Adjust or replace the coil springs with new ones.
(4) Fault in operation of damper strut or shock absorber Replace.
(5) Damage or deformation of strut mount or shock absorber mount Replace.
(6) Unsuitable length (maximum or minimum) of damper strut or shock
absorber
Replace with appropriate parts.
(7) Deformation or loss of bushing Replace.
(8) Deformation or damage of helper in strut assembly or shock absorber Replace.
(9) Oil leakage from the damper strut or shock absorber Replace.
Po ss ibl e c a us e C o r r e ct ive ac ti o n
(1) Wear or damage of damper strut or shock absorber component parts Replace.
(2) Loosening of the suspension link installing bolt Tighten to the specified torque.
(3) Deformation or loss of bushing Replace.
(4) Unsuitable length (maximum or minimum) of damper strut or shock
absorber
Replace with appropriate parts.
(5) Damaged coil spring Replace.
(6) Wear or damage of the ball joint Replace.
(7) Deformation of the stabilizer clamp Replace.
PS-49
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
10.General Diagnostic Table
A: INSPECTION
*1 If the tires or wheels are wider than standard, the load to the power steering system is increased. Accordingly, in a condition,
for example before fluid warms-up, relief valve may work before reaching maximum turning angle. In this case, steering effort
may be heavy. When the measured hydraulic pressure is normal, there is no abnormal thing. *2 In cold weather, flow resistance will increase due to the cold hydraulic fluid, and steering effort will be heavier. After warming-up en-
gine, turn the steering wheel from stop to stop several times to warm-up fluid. If steering effort reduces normally, function is normal. *3 I n c o l d w e a t h e r o r w i t h i n s u f f i c i e n t w a r m – u p o f t h e e n g i n e , s t e e r i n g e f f o r t m a y b e h e a v y d u e t o e x c e s s i v e d r o p o f i d l e r p m w h en
turning the steering wheel. In this case, start the vehicle with increasing engine speed than usual. If steering effort reduces nor-
mally, function is normal.
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
•Steering effort is heavy in all
ranges.
•Steering effort is heavy at
stand still.
•Steering wheel vibrates
when turning.
1. Pulley belt
•Unequal length of pulley belts
•Contact with oil or grease
•Looseness or damage of the pulley belt
•Poor uniformity of the pulley belt cross section
•Pulley belt touches to pulley bottom
•Poor revolution of pulleys (except oil pump pulley)
•Poor revolution of oil pump pulley
Adjust or replace.
2. Tire and wheel
•Improper tire out of specifications*1
•Improper wheel out of specifications*1
•Tires not properly inflated
Replace or reinflate.
3. Fluid
•Low fluid level
•Air entry in fluid
•Entry of dust in the fluid
•Fluid deterioration
•Inadequate warm–up of fluid *2
Refill, bleed air,
replace or instruct cus-
tomer.
4. Idle speed
•Lower idle speed
•Excessive drop of idle speed at start or when turning the steering
wheel *3
Adjust or instruct cus-
tomer.
5. Measure the hydraulic pressure.
Replace the problem
parts.
6. Measure the steering wheel effort.
•Vehicle leads to one side or
the other.
•Returning force of steering
wheel to center is poor.
•Steering wheel vibrates
when turning.
1. Fluid line
•Folded hose
•Flattened pipe
Correct or replace.
2. Tire and wheel
•Flat tire
•Mixed use of different tires
•Mixed use of different wheels
•Abnormal wear of tire
•Unequal tread remaining
•Unequal pressure of tire
Adjust, fix or replace.
3. Front alignment
•Improper or unequal caster
•Improper or unequal toe–in
•Loose suspension connections
Adjust or retighten.
4. Others
•Damaged joint assembly
•Unbalanced height
•Unbalanced weight
Replace, adjust or
instruct customer.
5. Measure the steering wheel effort.
PS-50
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
1. NOISE & VIBRATION
CAUTION:
Do not keep the relief valve operated over five seconds at any time or inner parts of the oil pump may
be damaged due to rapid increase of fluid temperature.
NOTE:
•A screeching noise may be heard immediately after the engine start in extremely cold conditions. In this
case, if the noise goes off during warm-up there is no abnormal function in the system. This is due to the fluid
characteristics in extremely cold condition.
•The oil pump normally makes a small whining noise due to its mechanism. Even if a noise is heard when
steering wheel is turned at stand still, there is no abnormal function in the system provided that the noise
eliminates when the vehicle is driving.
•When turning the steering wheel with the brake applied when the vehicle is parked, a screeching noise
may be generated by the brake disc and pads. This is not a fault in the steering system.
•There may be a small vibration around the steering devices when turning the steering wheel at standstill,
even though the component parts are operating properly.
Hydraulic systems are likely to generate this kind of vibration as well as working noise and fluid noise be-
cause of combined conditions, i.e., road surface and tire surface, engine speed and turning speed of steering
wheel, fluid temperature and braking condition.
These conditions do not indicate a problem in the system.
Confirm vibration for an AT model, by applying the parking brake on a concrete surface, shifting into the “D”
range, and turning the steering wheel repeatedly from slow to rapid, step by step.
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
Hiss noise (continuous)
While engine is running.
Relief valve emits operating sound when steering wheel is
completely turned in either direction. (Do not keep this
condition over five seconds.)
Normal
Relief valve emits operating sound when steering wheel is
not turned. This means that the relief valve is defective. Replace the oil pump.
Rattling noise (intermittent)
While engine is running.
Interference with adjacent parts
Check the clearance.
Correct if necessary.
Loosened installation of oil pump, oil tank, pump bracket,
gearbox or crossmemberRetighten.
Loose oil pump pulley or other pulley(s) Retighten.
Looseness of linkage, play of steering, improper tightening
(looseness) of suspension joint or steering columnRetighten or replace.
Sound generates from the inside of gearbox or oil pump.Replace faulty parts in the gear-
box or oil pump.
Knocking
When turning steering wheel in
both directions with small angle
repeatedly at engine ON or OFF.
Excessive backlash
Loosened lock nut for adjusting backlashAdjust and retighten.
Insufficient tightening or play in the tie–rod or tie–rod end Retighten or replace.
Grinding noise (continuous)
While engine is running.
Air in vane pump
Inspect and retighten the fluid
line connection.
Refill the fluid and vent air.
Va n e p u m p s e i z i n g R e p l a c e t h e o i l p u m p.
Oil pump pulley bearing seized Replace the oil pump.
Folded hose, flattened pipe Replace.
Squeal, squeak (intermittent or
continuous)
While engine is running.
Improper adjustment of pulley belt
Damaged or over tensioned pulley belt
Unequal length of pulley belts
Adjust or replace.
(Replace two belts as a set.)
Runout or dirty V–groove surface of oil pump pulley Clean or replace.
PS-51
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
Sizzling noise (continuous)
While engine is running.
Fluid aeration
Fix the faulty part causing aera-
tion.
Replace the fluid and vent air.
Damaged pipe of gearbox Replace the pipe.
Fa u lt y i n si de of h os e o r pi p e
Flattened hose or pipeRepair or replace.
Abnormal inside of oil tank Replace.
Removed oil tank cap Install cap.
Whistle (continuous)
While engine is running.Fa u lt y p i pe of g ea r b ox o r fa ul t y h os eReplace the faulty parts of the
gearbox or the hose.
Whine or growl (intermittent or
continuous)
While engine is running with/
without steering turned.
Looseness of oil pump, oil pump bracket attachment Retighten.
Fa u lt in s id e o f oi l p u mp o r h os e
Replace the oil pump or hose, if
the noise can be heard when
vehicle is running as well as
being stopped.
To r q u e c o n v e r t e r g r o w l , a i r c o n d i t i o n e r c o m p r e s s i o n g r o w lRemove the power steering pul-
ley belt and check.
Grinding noise (continuous)
While engine is running with the
steering turned.
Fa u lt in s id e o f ge a rb oxReplace the faulty parts of gear-
box.
Fa u lt y s t ee r i ng sh af t b ea r i ng A pp l y gr ea s e o r r e p la ce.
Occurs when turning the steering wheel with brakes (ser-
vice or parking) applied.
If the noise goes off when brake
is released, it is normal.
Vibration
While engine is running with/
without steering turned.
Engine speed is too low. Adjust, and notify customer.
Air in vane pumpRepair faulty part
Ve n t a i r.
Damaged valve in oil pump or gearboxReplace the faulty parts in gear-
box and oil pump.
Excessive play in steering, looseness of suspension parts Retighten.
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
PS-52
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
2. MEASUREMENT OF STEERING EFFORT
Step Check Yes No
1CHECK STEERING EFFORT.
1) Stop the vehicle on paved road.
2) Start the engine.
3) Run the engine at idle.
4) Install a spring scale on the steering wheel.
5) Pull the spring scale at a right angle to the
steering wheel, and measure both right and left
steering wheel efforts.
NOTE:When turning the steering more quickly than
necessary from a direction to the other direction
at an engine speed over 2,000 rpm, steering ef-
fort may be heavy. This is caused by flow char-
acteristic of the fluid in the oil pump and is not a
defect.
Is the steering effort less than
29.4 N (3.0 kgf, 6.6 lb)?
Go to step 2.Adjust the back-
lash.
2CHECK STEERING EFFORT.
1) Stop the engine.
2) Pull the spring scale at a right angle to the
steering wheel, and measure both right and left
steering wheel efforts.
Is the steering effort less than
294.2 N (30 kgf, 66.2 lb)?
Go to step 3.Perform the
adjustment.
3CHECK STEERING WHEEL EFFORT.
1) Remove the universal joint.
2) Measure the steering wheel effort.
Is steering effort less than 2.26
N (0.23 kgf, 0.51 lb)?
Go to step 4.Check, adjust and
replace if neces-
sary.
4CHECK STEERING WHEEL EFFORT.
Measure the steering wheel effort.
Is the difference of steering
effort between right and left
less than 20%?
Go to step 5.Check, adjust and
replace if neces-
sary.
5CHECK UNIVERSAL JOINT.
Measure the swing torque of the joint (yoke of
steering column side).
Is the swing torque of the uni-
versal joint less than 7.3 N
(0.74 kgf, 1.64 lb)?
Go to step 6.Replace with a
new part.
6CHECK UNIVERSAL JOINT.
Measure the swing torque of the joint (yoke of
gearbox side).
Is the swing torque of the uni-
versal joint less than 3.8 N
(0.39 kgf, 0.86 lb)?
Go to step 7.Replace with a
new part.
7CHECK FRONT WHEEL.
Check the front wheels.
Does the front wheels have
unsteady revolution or rattling,
or does the brake drag?
Inspect, readjust
and replace if nec-
essary.
Go to step 8.
8CHECK TIE–ROD ENDS.
Remove the tie–rod ends.
If the tie-rod ends of suspen-
sion have unsteady revolution
or rattling?
Inspect and
replace if neces-
sary.
Go to step 9.
9BALL JOINT CHECK.
Remove the ball joint.
If the ball joints of suspension
have unsteady revolution or
rattling?
Inspect and
replace if neces-
sary.
Go to step 10.
10 CHECK GEARBOX.
Measure the rotating of gearbox.
box.>
Is the rotating resistance of
steering gearbox less than
10.5 N (1.1 kgf, 2.4 lb)? Is the
difference between right and
left sides less than 20%?
Go to step 11.Readjust the back-
lash, and if ineffec-
tive, replace the
faulty par ts.
11 CHECK GEARBOX.
Measure the sliding of gearbox.
Is the sliding resistance of
steering gearbox less than 400
N (41 kgf, 90 lb)? Is the differ-
ence between the right and left
sliding resistance less than
20%?
Steering effort is
normal.
Readjust the back-
lash, and if ineffec-
tive, replace the
faulty par ts.
RS-2
General Description
REAR SUSPENSION
1. General Description
A: SPECIFICATION
NOTE:
•Front and rear toe–in and front camber can be
adjusted. Adjust if the toe–in or camber tolerance
exceeds specifications.
•Other items indicated in the specifications table
cannot be adjusted. If other items exceed specifica-
tions, check the suspension parts and connections
for deformation, and replace with new ones as re-
quired.
Wheel arch height
[Tolerance: +12 mm -24 mm ( +0.47 in -0.94 in)]mm (in) 439 (17.3)
Camber
[Tolerance: ±0°45′ Difference between RH and LH 45′ or less]–0°31′
To e – i n m m ( i n ) 2±2 (0.08±0.08) Toe angle (sum of both wheels): 0°9'±0°9'
Thrust angle [Tolerance: ±0°30′]0°
Diameter of stabilizer mm (in) 16 (0.63)
(1) Front
A – B = Positive: Toe-in, Negative: Toe–out
α = Individual toe angles
FS-00001
B
A
(1)
RS-3
General Description
REAR SUSPENSION
B: COMPONENT
1. REAR SUSPENSION
(1) Shock absorber (13) Trailing link bushingTightening torque: N·m (kgf-m, ft-lb)
(2) Self–locking nut (14) Front lateral linkT1: 27 (2.8, 19.9)
(3) Rear Stabilizer (15) Front lateral link bushingT2: 30 (3.1, 22.4)
(4) Stabilizer bushing (16) Snap pinT3: 35 (3.6, 25.8)
(5) Stabilizer clamp (17) Front sub frame support plateT4: 60 (6.1, 44)
(6) Stabilizer link (18) Rear sub frameT5: 65 (6.6, 48)
(7) Rear lateral link (19) Rear sub frame support plateT6: 75 (7.6, 89)
(8) Rear housing (20) Adjusting boltT7: 120 (12.2, 89)
(9) Back plate (21) Adjusting washerT8: 125 (12.7, 92)
(10) Hub unit bearing (22) WasherT9: 150 (15.3, 111)
(11) Upper arm (23) Flange nut (WAX)T10: 200 (20.4, 148)
(12) Trailing link
RS-4
General Description
REAR SUSPENSION
2. SHOCK ABSORBER
C: CAUTION
Please understand and adhere to the following general precautions. They must be strictly followed to avoid
any injury to the person performing the work or persons in the area.
1. OPERATION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Before disposing of shock absorbers, be sure to bleed the gas out completely. Also, do not expose to
flames or fire.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Use SUBARU genuine grease etc. or equivalent. Do not mix grease etc. with that of another grade or from
other manufacturers.
•Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth
between the part and the vise.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
2. OIL
When handling oil, follow the rules below to prevent unexpected accidents.
•Prepare container and waste cloths when performing work which oil could possibly spill. If oil spills, wipe
it off immediately to prevent from penetrating into floor or flowing outside, for environmental protection.
•Follow all government regulations concerning disposal of refuse when disposing.
(1) Mount (5) Shock absorberTightening torque: N·m (kgf-m, ft-lb)
(2) Upper rubber sheet (6) Self–locking nutT1: 30 (3.1, 22.4)
(3) Dust cover T2: 35 (3.6, 26)
(4) Coil spring T3: 120 (12.2, 89)