
AC-24
Refrigerant Leak Check
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
5. Refrigerant Leak Check
A: INSPECTION
1) At engine speed below 1500rpm, operate the A/
C system for approx. 10 minutes, and confirm that
the high-side pressure shows at least 690 kPa
(7.03 kg/cm2, 100 psi). Then stop the engine to
start the leak test.
2) Starting from the connection between high-pres-
sure pipe and evaporator, check the system for
leaks along the high-pressure side through the
compressor. The following items must be checked
thoroughly.
3) Check the joint and seam between pressure
switch (dual switch) and high-pressure pipe.
4) Check the connections between condenser and
pipes, and welded joints on the condenser.
The leak tester may detect the oil on the condenser
fins as a leak.
5) Check the joint between compressor and hoses.
6) Check the machined area of the compressor and
other joints on the compressor.
7) Check the compressor shaft seal at the area
near the center of compressor clutch pulley.
Some shaft seals show a slight amount of leakage,
about 3 g (0.1 oz) per year. This is not a problem.
8) Starting from the connection between low-pres-
sure pipe and evaporator, check the system for
leakage along the low-pressure side through the
compressor. The following items must be checked
thoroughly.
•Connection between 2 parts
•Connection between pipe and plate
•Connection between pipes
9) Visually check the rubber area of the flexible
hose for cracks.
Check the entire length of the flexible hose, espe-
cially the connection with the metal hose end.
CAUTION:
Carefully check the external surface of hoses
and tubes at approx. 25 mm (0.98 in) per sec-
ond.
10) Disconnect the drain hose from the heater
case, and check the hose end for at least 10 sec-
onds.
After the test is finished, reconnect the drain hose.
11) Turn the ignition key to the ON position, and
run the blower at high speed for approx. 1 minute.
Stop the blower to check the ventilation grill on the
instrument panel. While moving the tester closer to
the grill, run the blower for 1 or 2 seconds, then stop
it. Check the grill at that point for at least 10 sec-
onds.
12) Check the valve in the service port.
13) Visually check the rubber seal in the service
port cap.
AC-00035
(A) Flexible hose
AC-00036
(A)
AC-00037
AC-00038

AC-25
Compressor Oil
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
6. Compressor Oil
A: PROCEDURE
NOTE:
Before making repairs, perform the oil return oper-
ation to return the compressor oil in circulation with
the refrigerant to the compressor.
1) Increase the engine to 1,500 rpm.
2) Turn on the A/C switch.
3) Turn the temperature control switch to MAX
COOL.
4) Put in RECIRC position.
5) Turn the blower control switch to HI. (For models
with rear coolers, also turn the rear cooler fan
switch to HI)
6) Leave in this condition for 10 minutes.
B: REPLACEMENT
NOTE:
•If a component has been replaced, add an ap-
propriate amount of compressor oil (same as the
amount of remaining oil in removed component).
•When replacing the compressor, the new com-
pressor will already have the specified amount of
oil in it. Install the new compressor after removing
the same amount of oil that is remaining in the com-
pressor removed.

AC-33
Compressor
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
14.Compressor
A: INSPECTION
1. MAGNETIC CLUTCH CLEARANCE
Check the clearance of the entire circumference
around the drive plate and pulley.
Standard:
0.45±0.15 mm (0.0177±0.0059 in)
2. MAGNETIC CLUTCH OPERATION
1) Disconnect the compressor connector.
2) Connect the positive (+) lead from the battery to
the compressor connector terminal, and the nega-
tive (–) lead to the compressor body.
3) Check the magnet clutch engagement.
If there is a problem, replace the compressor.
B: REMOVAL
1) Perform the compressor oil return operation.
2) Turn the A/C switch to OFF and stop the engine.
3) Using the refrigerant recovery system, dis-
charge refrigerant.
4) Disconnect the ground cable from battery.
5) Remove the V-belts.
6) Remove the generator.
7) Remove the bolt and remove the low-pressure
hose and high-pressure hose.
8) Disconnect the compressor harness from the
body harness.
9) Remove the bolts and remove the compressor
bracket.
10) Remove the bolts, then remove the bracket
from the compressor.
C: INSTALLATION
1) Install in the reverse order of removal.
2) Replace the O-rings on low-/high-pressure hos-
es with new parts, then apply compressor oil.
3) After replacing the compressor, adjust the
amount of compressor oil.
4) Charge refrigerant.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
AC-01287
AC-01381
AC-01289
AC-01290

AC-34
Condenser
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
15.Condenser
A: REMOVAL
1) Using the refrigerant recovery system, dis-
charge refrigerant.
2) Disconnect the ground cable from battery.
3) Remove the bumper upper cover.
4) Disconnect the pressure hose and pipe from the
condenser.
5) Remove the 4 bolts, lift the condenser and pull
out from the space between the radiator and
bumper.
CAUTION:
•Be careful not to damage the condenser fins.
If a damaged fin is found, repair it using a thin
screwdriver.
•If the condenser is replaced, add an appropri-
ate amount of compressor oil to the compres-
sor.
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Replace the O-rings on hoses or pipes with new
parts, and then apply compressor oil.
2) Charge refrigerant.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
tion.>
C: INSPECTION
1) Check to see that the condenser fins are not
clogged with debris or insects. Blow with com-
pressed air or flush fins with water as needed.
2) Inspect for oil leakage from the condenser. If a
failure is found, replace the condenser with a new
one.
AC-01292
AC-01291
AC-01293

AC-36
Evaporator
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
17.Evaporator
A: REMOVAL
1. FRONT
1) Using the refrigerant recovery system, dis-
charge refrigerant.
2) Disconnect the ground cable from battery.
3) Remove the blower motor unit assembly.
bly.>
4) Disconnect the connector, remove the screw
and then remove the air-mix door actuator and
mode door actuator.
5) Remove the bolts holding the expansion valve,
and remove the expansion valve.
6) Remove the screws and pull out the evaporator.
7) Remove the pipe cover from the evaporator.
8) Remove the bolt which holds the pipe to evapo-
rator, and remove the evaporator.
CAUTION:
If the evaporator is replaced, add an appropri-
ate amount of compressor oil to the evaporator.
2. REAR
1) Using the refrigerant recovery system, dis-
charge the refrigerant.
2) Disconnect the ground cable from battery.
3) Remove the rear cooler unit.
4) Remove the pipe bracket bolts and remove the
bracket.
AC-01296
AC-01298
AC-01300
AC-01317
AC-01299
AC-01343

AC-37
Evaporator
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
5) Remove the screws, and then remove the cooler
unit.
6) Remove from the cooler unit and disconnect the
tube from the evaporator.
CAUTION:
If the evaporator is replaced, add an appropri-
ate amount of compressor oil to the evaporator.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Route the cord (A) of the evaporator through
the location shown on the illustration.
(A) Code
AC-01344
AC-01320
(A)

IDI-2
General Description
INSTRUMENTATION/DRIVER INFO
1. General Description
A: SPECIFICATION
Combination meter
SpeedometerStepping motor typeTa c h o m e t e r
Malfunction indicator light
LED
Oil pressure warning light
ABS warning light
Airbag warning light
Seat belt warning light
Brake fluid and parking brake warning light
Low fuel warning light
Charge warning light
AT F t e m p e r a t u r e w a r n i n g l i g h t
AW D war n in g l i gh t
Tire pressure warning light
Low washer fluid warning light
Rear differential oil temperature warning light
Ve h i c l e d y n a m i c s c o n t r o l ( V D C ) w a r n i n g l i g h t
Ve h i c l e d y n a m i c s c o n t r o l ( V D C ) i n d i c a t o r l i g h t
Tu r n s i g n a l i n d i c a t o r l i g h t
HI-beam indicator light
Cruise indicator light
Cruise set indicator light
Fr o nt fog li g ht i nd i ca to r li g ht
SPORT indicator light
Light illumination indicator light
Meter illumination light
LCD back light
Engine coolant temperature gauge
LCDFuel gauge
AT s e l e c t l e v e r p o s i t i o n i n d i c a t o r l a m p , s p o r t s s h i f t i n d i c a t o r
Odo/Trip indicator
Wa r ni n g b ox
Door open warning light
LEDSecurity indicator
Passenger’s seat airbag indicator
Passenger’s seat belt war ning light

LAN(diag)-2
Basic Diagnostic Procedure
LAN SYSTEM (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
1. WITH SUBARU SELECT MONITOR
CAUTION:
•Subaru Select Monitor is required for reading DTC, performing diagnosis and reading current data.
•Remove foreign matter (dust, water, oil, etc.) from the body integrated unit connector during re-
moval and installation.
•For model with immobilizer, registration of immobilizer may be needed after the replacement of
controller etc. For detailed procedure, refer to the REGISTRATION MANUAL FOR IMMOBILIZER.
NOTE:
•To check harness for broken wires or short circuits, shake trouble spot or connector.
•Check List for Interview.
Step Check Yes No
1CHECK PRE-INSPECTION.
1) Ask the customer when and how the trou-
ble occurred using interview check list.
2) Check the display of communication error
display. (Combination meter, odo/trip meter)
Is the communication error dis-
played?
Go to step 3.Go to step 2.
2BASIC INSPECTION
Check the components which might affect
body control.
Is the component that might
influence the body control
problem normal?
Go to step 3.Repair or replace
each component.
3CHECK INDICATION OF DTC.
1) Read DTC of all systems.
CODE (DTC), OPERATION, Subaru Select
Monitor.>
NOTE:•The LAN system is for the overall vehicle, so
read the DTC of all systems.
•If the communication function of the Subaru
Select Monitor cannot be executed normally,
check the communication circuit.
TIALIZING IMPOSSIBLE, Diagnostic Proce-
dure with Diagnostic Trouble Code (DTC).>
2) Record all DTC.
Is a DTC other than CAN com-
munication displayed in the
output code?
ECU: P0600 TCU: P1718 VDC
CU: C0047 or C0057, etc.
Refer to the DTC
related table.
FUNCTION
CHECK, DTC
TA B L E , L i s t o f
Diagnostic Trou-
ble Code (DTC).>
Go to step 5.
Go to step 4.
4PERFORM GENERAL DIAGNOSTICS.
Inspect using “General Diagnostics Table”.
Is result of inspection OK? LAN system is nor-
mal.
Go to step 5.
5PERFORM DIAGNOSIS.
1) Correct the cause of trouble.
2) Perform the clear memory mode.
OPERATION, Subaru Select Monitor.>
3) Read the DTC.
OPERATION, Subaru Select Monitor.>
Is DTC displayed? Repeat step 5 until
DTC is not shown.
Finish the diagno-
sis.