Page 309 of 2453
GW-14
Outer Mirror
GLASS/WINDOWS/MIRRORS
9. Outer Mirror
A: REPLACEMENT
1) Face the mirror upward.
2) Use a flat tip screwdriver to remove clip (A).
3) Lift the lower mirror up to remove hooks (B).
4) Disconnect the mirror heater connector from
side of the mirror. (Model with mirror heater)
5) Catch the hooks (B) and install clips (A).
CAUTION:
•When removing the mirror, be careful not to
damage the back surface of mirror with a flat tip
screwdriver.
•When installing the mirror, insert the hook
and clip securely.
(A)
GW-00279
(B)
GW-00280
(B)
GW-00450(A)
Page 310 of 2453

GW-15
Remote Control Mirror Switch
GLASS/WINDOWS/MIRRORS
10.Remote Control Mirror
Switch
A: REMOVAL
1) Remove the instrument panel lower cover.
to EI-36, REMOVAL, Instrument Panel Lower Cov-
er.>
2) Disconnect the connector.
3) Remove the remote control mirror switch from
instrument panel lower cover.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1. REMOTE CONTROL MIRROR SWITCH
Move the remote control mirror switch to each po-
sition and check continuity between terminals.
•Change over switch R
•Change over switch L
Replace the remote control mirror switch if defec-
tive.
GW-00486
LR
OFFOFF
Switch posi-
tionTe r m i n a l N o . S t a n d a r d
OFF — 1 MΩ or more
UP10 and 12
15 and 14Less than 1 Ω
DOWN10 and 15
12 and 14Less than 1 Ω
LEFT10 and 11
15 and 14Less than 1 Ω
RIGHT10 and 15
11 and 14Less than 1 Ω
Switch posi-
tionTe r m i n a l N o . S t a n d a r d
OFF — 1 MΩ or more
UP10 and 8
15 and 14Less than 1 Ω
DOWN10 and 15
8 and 14Less than 1 Ω
LEFT10 and 9
15 and 14Less than 1 Ω
RIGHT10 and 15
9 and 14Less than 1 Ω
GW-00283
914
7654321
8131211101615
Page 311 of 2453

GW-16
Rear Door Glass
GLASS/WINDOWS/MIRRORS
11.Rear Door Glass
A: REMOVAL
1) Remove the rear door trim.
MOVAL, Door Trim.>
2) Remove the sealing cover.
MOVAL, Rear Sealing Cover.>
3) Apply the protective tape (1) to the areas as
shown in the figure.
4) Operate the power window switch to move the
glass to the position shown in the figure, and then
remove the two bolts through service holes.
5) Remove the sash retaining bolts (A), and loosen
the retaining nuts (B).
6) Move the sash (C) upward, and move the nut (B)
to the position on rear door as shown in the figure.
7) Detach the rear part of door glass from sash (1),
and move it backward (2). Tilt the door glass in-
ward, and move it upward to remove (3).
CAUTION:
•Since the gear may be disengaged, do not
turn regulator in the closing direction after re-
moving glass.
•Avoid impact and damage to the glass.
8) Remove the glass run rubber.
9) Remove the door sash.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Make sure that the glass run rubber is placed
securely in door frame and sash.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
COMPONENT, General Description.>
GW-00487
(1)
GW-00488
GW-00491
(B)
(A)
GW-00489
(C)
(B)
GW-00490
(1)
(2)
(3)
Page 312 of 2453
GW-17
Rear Regulator and Motor Assembly
GLASS/WINDOWS/MIRRORS
12.Rear Regulator and Motor As-
sembly
A: REMOVAL
1) Remove the rear door glass.
REMOVAL, Rear Door Glass.>
2) Disconnect the motor connector.
3) Remove the four bolts and two nuts to remove
regulator assembly.
4) Remove the screws to remove motor assembly.
B: INSTALLATION
1) Install in the reverse order of removal.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
COMPONENT, General Description.>
C: INSPECTION
1) Make sure that the power window motor rotates
properly when the battery voltage is applied to the
terminals of motor connector.
2) Change polarity of battery connection to termi-
nals to ensure that the motor rotates in reverse di-
rection.
GW-00492
GW-00493
Page 313 of 2453

GW-18
Windshield Glass
GLASS/WINDOWS/MIRRORS
13.Windshield Glass
A: REMOVAL
1. USING WINDSHIELD GLASS KNIFE
1) Remove the cowl panel.
MOVAL, Cowl Panel.>
2) Remove the molding front.
3) Tape the body side of the circumference of wind-
shield glass for protection.
4) Apply sufficient amount of soapy water to the ad-
hesive part.
5) Insert the windshield glass knife into adhesive
part.
6) While holding the knife edge and windshield
glass edge at a right angle, move the windshield
glass knife in parallel to the windshield glass edge
along the surface and edge of windshield glass to
cut the adhesive part.
NOTE:
•Do not twist the windshield glass knife.
•Cutting of adhesive part shall be started with wid-
er gap between windshield glass and body.
•The locating pins are bonded to the corners of
glass. Use piano wire to disconnect the pins.
2. USING PIANO WIRE
1) Remove the cowl panel.
MOVAL, Cowl Panel.>
2) Remove the molding front.
3) Tape the body side of the circumference of wind-
shield glass for protection.
4) Make a hole in the adhesive part using drill or
knife.
5) Pass the piano wire through the hole, and attach
both the wire ends securely to pieces of wood.
6) Pull the wire ends alternately to cut off the adhe-
sive part.
CAUTION:
•Do not tightly pull the piano wire against the
windshield glass edge.
•Be careful not to damage interior and exterior
parts.
•When removal is made with area close to in-
strument panel, place a protection plate over it.
Pay particular attention to the removal.
•Do not cross piano wires. Otherwise they
may be cut.
(1) Windshield glass knife
(2) Tape for protection
(3) Locating pin
GW-00410
(1)
(1)
(1)
(3)
(3)
(2)
(1)A
A-A
A
(1) Locating pin
(2) Body panel
(3) Windshield glass
(1)
(2)
(3)
A
A
GW-00070
A-A
GW-00039
Page 314 of 2453

GW-19
Windshield Glass
GLASS/WINDOWS/MIRRORS
B: INSTALLATION
1) Clean the external circumference of windshield
glass with alcohol or white gasoline.
2) Remove the adhesive layer on the body using
cutter knife to obtain smooth face of 2 mm (0.08 in)
thick.
CAUTION:
Be careful not to damage the body and paint
surface.
3) Clean the body with alcohol or white gasoline to
eliminate cutting powder, dust and dirt completely
from body.
4) Install the dam rubber.
5) Fit the mark (B) on molding to the notch (A) of
glass side, and install the molding to entire perime-
ter of glass.
6) Apply two types of primers to the adhesive layer
of glass using sponge.
Glass primer:
Dow Automotive
ESSEX U-401, U-402
7) Apply the primer to the adhesive layer of body.
Painted surface primer:
Dow Automotive
ESSEX U-413
NOTE:
•Primer once attached to the painted surface of
the body and internal trim is hard to wipe off. Mask
the circumference of such area.
•Let primer dry for about ten minutes before in-
stalling the glass.
•Do not touch the surface coated with primer.
8) Cut off the cartridge nozzle tip as shown and set
it in sealant gun.
(1) Adhesive
(2) 2 mm (0.08 in)
(3) Dam rubber
(4) Glass
(4)
(2)
(1)(3)
GW-00071
GW-00316
(A)
(B)
(1) Application of primer
(2) Glass side
(3) Body side
(1) 10 mm (0.39 in)
(2) 9 mm (0.35 in)
(3)(2)
(1)
GW-00073
GW-00494
(1)(2)
(2)
60
Page 315 of 2453

GW-20
Windshield Glass
GLASS/WINDOWS/MIRRORS
9) Apply adhesive to the glass end surface as shown.
Adhesive:
Dow Automotive
ESSEX U-400HV or equivalent
10) Fit the locating pins, and install windshield
glass using suction rubber cup.
11) Lightly press the windshield glass for tight fit.
12) Make flush the adhesive surface jutted out us-
ing spatula.
13) After completion of all work, allow the vehicle to
stand for about 24 hours.
NOTE:
•When door is opened/closed after glass is bond-
ed, always lower the door glass first, and then
open/close it carefully.
•Move the vehicle slowly.
•For minimum drying time and vehicle standing
time before driving after bonding, follow instruc-
tions or instruction manual from the adhesive man-
ufacturer.
14) After curing of adhesive, pour the water on ex-
ternal surface of vehicle to check that there are no
water leaks.
NOTE:
When a vehicle is returned to the user, tell him or
her that the vehicle should not be subjected to
heavy impact for at least three days.
15) Install the cowl panel.
LATION, Cowl Panel.>
(1) Locating pin (5) Dam rubber (9) 9 mm (0.35 in)
(2) Glass (6) Fastener (10) 10 mm (0.39 in)
(3) Fastener (7) Molding front (11) 7.5 mm (0.29 in)
(4) Adhesive (8) Seal (12) 25 mm (0.98 in)
GW-00045
Page 316 of 2453

GW-21
Front Quarter Glass
GLASS/WINDOWS/MIRRORS
14.Front Quarter Glass
A: REMOVAL
Remove the front quarter glass in the same proce-
dure as for windshield glass.
MOVAL, Windshield Glass.>
B: INSTALLATION
1) Cut out the nozzle head and apply adhesive to
the glass end surface as shown.
2) Install the glass in the same procedure as for
windshield glass.
TION, Windshield Glass.>
3) After completion of all work, allow the vehicle to
stand for about 24 hours.
NOTE:
•When door is opened/closed after glass is bond-
ed, always lower the door glass first, and then
open/close it carefully.
•Move the vehicle slowly.
•For minimum drying time and vehicle standing
time before driving after bonding, follow instruc-
tions or instruction manual from the adhesive man-
ufacturer.
4) After curing of adhesive, pour the water on exter-
nal surface of vehicle to check that there are no wa-
ter leaks.
NOTE:
When a vehicle is returned to the user, tell him or
her that the vehicle should not be subjected to
heavy impact for at least three days.
(1) Locating pin
(2) Fastener
(3) Encap molding
(4) Adhesive
GW-00496(4)
(1)
(3)
(2)AB
C
C
B
A
(1) Encap molding
(2) Adhesive
(3) 8 mm (0.31 in)
(4) 9 mm (0.35 in)
(5) 2 mm (0.07 in)
(6) 10 mm (0.39 in)
(7) 4.5 mm (0.17 in)
(8) 11 mm (0.43 in)
GW-00497
(1)
(3)
(7)
(4)
(5)
(3)
(6)
(4)
(5)
(3)
(8)
(4)(5)
(2)
(1)(1)
(2)
(2)
A-A
C-CB-B
(6)(3)
(5)
(4)
60