Page 2118 of 2453
5AT-102
Transmission Control Device
AUTOMATIC TRANSMISSION
Page 2119 of 2453

5AT(diag)-2
Basic Diagnostic Procedure
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
Step Check Yes No
1CHECK PRE-INSPECTION.
1) Ask the customer when and how the trou-
ble occurred using the interview checklist.
2) Before performing diagnosis, inspect the
following item which might influence the AT
problems.
•General inspection
INSPECTION, General Description.>
•Oil leakage
•Stall speed test
•Line pressure test
Pressure Test.>
•Transfer Clutch Pressure Test
33, Transfer Clutch Pressure Test.>
•Time Lag Test
Te s t . >
•Road Test
•Inhibitor Switch
Switch.>
Is the unit that might influence
the AT problem normal?
Go to step 2.Repair or replace
each item.
2CHECK SPORT INDICATOR LIGHT.
After the ignition switch is turned to ON, wait
for at least 2 seconds.
Does the SPORT indicator
light illuminate?
Go to step 4.Go to step 3.
3CHECK SPORT INDICATOR LIGHT.
1) Turn the ignition switch to OFF.
2) Check the SPORT indicator light.
5AT(diag)-23, INSPECTION, SPORT Indicator
Light Display.>
3) After the ignition switch is turned to ON,
wait for at least 2 seconds.
Does the SPORT indicator
light blink?
Go to step 4.Go to step 5.
4CHECK DTC.
Read the DTC.
TION, Read Diagnostic Trouble Code (DTC).>
NOTE:If the communication function of Subaru Select
Monitor cannot be executed normally, check
communication circuit.
COMMUNICATION FOR INITIALIZING IM-
POSSIBLE, Diagnostic Procedure for Subaru
Select Monitor Communication.>
Is DTC displayed? Go to step 6.
NOTE:
Record all DTCs.
Go to step 5.
5PERFORM GENERAL DIAGNOSTICS.
1) Inspect using “Diagnostic Procedure with-
out Diagnostic Trouble Code (DTC)”.
5AT(diag)-120, Diagnostic Procedure without
Diagnostic Trouble Code (DTC).>
2) Perform the clear memory mode.
3) Perform the inspection mode.
5AT(diag)-19, Inspection Mode.>
4) Display DTC.
Is DTC displayed? Go to step 6.Inspect using
“General Diagnos-
tic Table”.
5AT(diag)-128,
General Diagnos-
tic Table.>
Page 2120 of 2453
5AT(diag)-3
Basic Diagnostic Procedure
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
6PERFORM THE DIAGNOSIS.
1) Inspect using the “Diagnostic Procedure
with Diagnostic Trouble Code (DTC)”.
5AT(diag)-31, Diagnostic Procedure with Diag-
nostic Trouble Code (DTC).>
NOTE:
For DTC table, refer to “List of Diagnostic Trou-
ble Code (DTC).”
Diagnostic Trouble Code (DTC).>
2) Repair the trouble cause.
3) Perform the clear memory mode.
4) Perform the inspection mode.
5AT(diag)-19, Inspection Mode.>
5) Display DTC.
Is DTC displayed? Inspect using the
“Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC)”.
5AT(diag)-31,
Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC).>
Inspect using
“General Diagnos-
tic Table”.
5AT(diag)-128,
General Diagnos-
tic Table.>
Step Check Yes No
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5AT(diag)-4
Check List for Interview
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
2. Check List for Interview
A: CHECK
Check the following item when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name
Date of sale
Date of repair
Tr a n s m i s s i o n m o d e l Tr a n s m i s s i o n V. I . N .
Odometer readingkm (miles)
Symptom No up-shift
No down-shift
No kick down
Vehicle does not move ( Any position Particular position)
Lock-up malfunction
Noise or vibration
Shift shock or slip
Select lever does not move
Others
()
Fr e qu e nc y Continuous Intermittent ( times a day)
Weather Fine Cloudy Rainy Snowy
Others
()
Place Highland Suburbs Inner city Uphill Rough road
Others
()
Ambient air temperature Hot Warm Cool Cold
Ve h i c l e s p e e dkm/h (MPH)
AT w a r n i n g l i g h t ( S P O R T i n d i c a t o r
light) Blinks continuously Not blink
Select lever position P R N D Manual mode
Driving condition Not affected
At racing
Reducing speed
At starting
Accelerating
W h i l e t u r n i n g ( R H /
LH)
While idling
While cruising
Manual mode ON OFF
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5AT(diag)-5
General Description
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
3. General Description
A: CAUTION
•SRS AIRBAG SYSTEM
The airbag system wiring harness is routed near
the TCM.
CAUTION:
•All air bag system wiring harnesses and con-
nectors are colored yellow. Do not use an elec-
tric test equipment to check these circuits.
•Be careful not to damage the airbag system
wiring harness when performing diagnostics or
servicing the TCM.
•MEASUREMENT
When measuring the voltage and resistance of the
ECM, TCM or each sensor, use a tapered pin with
a diameter of less than 0.64 mm (0.025 in) in order
to avoid poor contact. Do not insert a pin of more
than 0.65 mm (0.026 in) diameter.
B: INSPECTION
1. BATTERY
Measure the battery voltage and specific gravity of
electrolyte.
Standard voltage: 12 V or more
Specific gravity: 1.260 or more
2. TRANSMISSION GROUND
Make sure that the ground terminal bolt is tightened
securely.
Tightening torque:
13 N·m (1.3 kgf-m, 9.4 ft-lb)
3. ATF LEVEL
Make sure that ATF level is the specified amount.
mission Fluid.>
4. FRONT DIFFERENTIAL OIL LEVEL
Make sure the front differential oil level is the spec-
ified amount.
ferential Gear Oil.>
AT-03293
(A) Level gauge
(B) Inspection position when “HOT”
(C) Upper level
(D) Lower level
(E) Inspection position when “COLD”
(A) Upper level
(B) Lower level
AT-03276
COLDLF
HOTLF
(C)
(D)
(C)
(D)
(E)
(B)
(A)
AT-00317
(A)(B)L
F
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5AT(diag)-6
General Description
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
5. OPERATION OF SHIFT SELECT LEVER
Make sure there is no noise, dragging or contact
pattern in each select lever range.
WARNING:
Stop the engine while checking operation of the
select lever.
C: PREPARATION TOOL
1. SPECIAL TOOL
2. GENERAL TOOL
AT-03277
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18482AA010 CARTRIDGE Troubleshooting for electrical system.
22771AA030 SUBARU SELECT
MONITOR KIT
Tr o u b l e s h o o t i n g f o r e l e c t r i c a l s y s t e m .
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and current.
Oscilloscope Used for measuring sensor.
ST18482AA010
ST22771AA030
Page 2124 of 2453
5AT(diag)-7
Electrical Component Location
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
4. Electrical Component Location
A: LOCATION
1. CONTROL MODULE
(1) Engine control module (ECM) (3) Transmission control module
(TCM)
(4) Data link connector
(2) SPORT indicator light (AT warning
light)
(5) Body integrated unit
AT-03278
(1)
(3)(4) (2) (5)
EN-03680
(1)
AT-03279(2)
(3)
(5)
AT-03296EN-03683
(4)
Page 2125 of 2453
5AT(diag)-8
Electrical Component Location
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
2. SENSOR
(1) Accelerator pedal position sensor (4) Rear vehicle speed sensor (7) Turbine speed sensor 2
(2) Front vehicle speed sensor (5) Turbine speed sensor 1 (8) ATF temperature sensor 2
(3) Inhibitor switch (6) ATF temperature sensor 1
AT-03280
(3) (6)
(5),(8) (2) (4)
(7)
(1)