Page 182 of 2453
CC(ETC)(diag)-15
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CRUISE CONTROL SYSTEM (DIAGNOSTICS)
B: DTC 12 AND 25 STOP LIGHT SWITCH AND BRAKE SWITCH
TROUBLE SYMPTOM:
•Cruise control cannot be set.
•Cruise control cannot be released.
WIRING DIAGRAM:
CC-00372
B65
MAIN SBFSBF-2 F/B NO.8
B65
4
3
1
2
B28B20
1234
SBF-8 F/B NO.4
F5
B159
F9
F:
947621538
B159F:
ECM
BATTERY
STOP LIGHT SWITCHAND BRAKE SWITCH
BRAKESWITCH
STOP SWITCH SWITCH
IGNITIONRELAY
FUSE & RELAY BOX
12
B107
B135B:
B135
5672134
29
101112131415252416
30
98171819202821222332312627333435
B:
Page 746 of 2453

BR-32
Air Bleeding
BRAKE
10) Check the pedal stroke.
Run the engine at idle after warming up the engine,
and depress the brake pedal with a force of 500 N
(51 kgf, 112 lb). Measure the distance between the
brake pedal and steering wheel. Release the pedal,
and measure the distance between pedal and
steering wheel again.
Specification of pedal stroke:
When depressing the pedal with a force of
500 N (51 kgf, 112 lb).
Less than 115 mm (4.53 in)
11) If the distance is more than specification, there
is a possibility of air being caught in the brake line.
Bleed the brake line of all air until the pedal stroke
meets the specification.
12) Operate the hydraulic control unit in the se-
quence control mode.
quence Control.>
13) Check the pedal stroke again.
14) If the distance is more than specification, there
is a possibility of air being caught in the hydraulic
unit. Repeat above steps 2) to 9) until the pedal
stroke meets the specification.
15) Fill brake fluid up to the “MAX” level of the res-
ervoir tank.
16) Test run the vehicle and ensure that the brakes
operate normally.
(1) Steering wheel
(2) Toe board
(1)
(2)
BR-00094
1
2
21
Page 759 of 2453
BVC(diag)-4
Check List for Interview
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
2. CONDITIONS UNDER WHICH TROUBLE OCCURS
Environment a) Weather Fine
Cloudy
Rainy
Snowy
Others:
b) Ambient temperature°C (°F)
c) Altitudem (ft)
d) Road Inner city
Suburbs
Highway
General road
Uphill
Downhill
Paved road
Gravel road
Muddy road
Sandy place
Straight road
Sharp cur ve
Gentle curve
S-curve
Road with a slope on both sides
Others:
e) Road surface Dr y
Wet
New-fallen snow
Compressed snow
Frozen slope
Others:
Condition a) Brakes Deceleration: G
continuous / intermittent
b) Accelerator Acceleration: G
continuous / intermittent
c) Vehicle speed km/h MPH
Advancing
Accelerating
Reducing speed
Low speed
Turning
Others:
Immediately after
starting the engine
Idling etc.
Page 879 of 2453

PB-8
Parking Brake Assembly (Rear Disc Brake)
PARKING BRAKE
11) Remove the parking brake cable from lever.
12) Remove the retainer from the secondary side
brake shoe. Remove the parking lever and washer
from brake shoe.
B: INSTALLATION
CAUTION:
Be sure the lining surface is free from oil and
grease.
1) Apply brake grease to the following locations.
Brake grease:
Brake Grease (Part No. 003602002)
•Six contact surfaces of brake shoe rim and back
plate gasket
•Contact surface of the brake shoe and the an-
chor pin
•Contact surface of the lever and strut
•Contact surface of the brake shoe and the ad-
juster assembly
•Contact surface of the brake shoe and the strut
•Contact surface of the lever and brake shoe
2) Install in the reverse order of removal.
NOTE:
•Install the strut spring of both right and left wheel
facing vehicle front.
•Install the adjuster assembly so that the screw
section will be towards the rear of the vehicle.
3) Adjust the parking brake.
JUSTMENT, Parking Brake Assembly (Rear Disc
Brake).>
4) Drive the vehicle to break-in the parking brake
lining.
(1) Drive the vehicle at about 35 km/h (22
MPH).
(2) lightly step on the parking brake pedal.
(3) Drive the vehicle for about 200 m (0.12 mile)
in this condition.
(4) Wait 5 to 10 minutes for the parking brake to
cool down. Repeat again from step (1).
(5) After breaking-in, re-adjust the parking
brakes.
C: INSPECTION
1) Measure the brake disc rotor inside diameter. If
the disc is scored or worn, replace the brake disc
rotor.
Disc rotor inside diameter:
Standard:
210 mm (8.27 in)
Service limit:
211 mm (8.31 in)
2) Measure the lining thickness. If it exceeds the
limit, replace shoe assembly.
Lining thickness:
Standard:
4.0 mm (0.157 in)
Service limit:
1.5 mm (0.059 in)
NOTE:
Replace the right and left brake shoe as a set.
(1) Parking brake cable
(2) Lever
(1) LH
PB-00014
PB-00016
Page 931 of 2453

PS-51
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
Sizzling noise (continuous)
While engine is running.
Fluid aeration
Fix the faulty part causing aera-
tion.
Replace the fluid and vent air.
Damaged pipe of gearbox Replace the pipe.
Fa u lt y i n si de of h os e o r pi p e
Flattened hose or pipeRepair or replace.
Abnormal inside of oil tank Replace.
Removed oil tank cap Install cap.
Whistle (continuous)
While engine is running.Fa u lt y p i pe of g ea r b ox o r fa ul t y h os eReplace the faulty parts of the
gearbox or the hose.
Whine or growl (intermittent or
continuous)
While engine is running with/
without steering turned.
Looseness of oil pump, oil pump bracket attachment Retighten.
Fa u lt in s id e o f oi l p u mp o r h os e
Replace the oil pump or hose, if
the noise can be heard when
vehicle is running as well as
being stopped.
To r q u e c o n v e r t e r g r o w l , a i r c o n d i t i o n e r c o m p r e s s i o n g r o w lRemove the power steering pul-
ley belt and check.
Grinding noise (continuous)
While engine is running with the
steering turned.
Fa u lt in s id e o f ge a rb oxReplace the faulty parts of gear-
box.
Fa u lt y s t ee r i ng sh af t b ea r i ng A pp l y gr ea s e o r r e p la ce.
Occurs when turning the steering wheel with brakes (ser-
vice or parking) applied.
If the noise goes off when brake
is released, it is normal.
Vibration
While engine is running with/
without steering turned.
Engine speed is too low. Adjust, and notify customer.
Air in vane pumpRepair faulty part
Ve n t a i r.
Damaged valve in oil pump or gearboxReplace the faulty parts in gear-
box and oil pump.
Excessive play in steering, looseness of suspension parts Retighten.
Tr o u b l e P o s s i b l e c a u s e C o r r e c t i v e a c t i o n
Page 1000 of 2453
VDC(diag)-8
Check List for Interview
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS)
Condition a) Brakes Deceleration: G
continuous / intermittent
b) Accelerator Acceleration: G
continuous / intermittent
c) Vehicle speed km/h MPH
Advancing
Accelerating
Reducing speed
Low speed
Turning
Others:
d) Tire inflation pressure Front RH tire: kPa
Fr o n t L H t ir e : kPa
Rear RH tire: kPa
Rear LH tire: kPa
e) Degree of wear Front RH tire:
Fr o n t L H t ir e :
Rear RH tire:
Rear LH tire:
f) Steering wheel Sharp turning
Gentle turning
Straight forward motion
Gentle return
Sharp return
g) Tire/Wheel size Specified size
Except specification ( )
h) Tire variation Summer tire
Studless tire (Brand: )
i) Tire chains are fitted: Yes / No
j) T-type tire is used: Yes / No
k) Condition of suspension alignment:
l) Loading state:
m) Repair parts are used: Yes / No
• Contents:
n) Others:
Page 1019 of 2453
VDC(diag)-27
Warning Light Illumination Pattern
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS)
C: ABS WARNING LIGHT DOES NOT COME ON
DETECTING CONDITION:
•Defective combination meter
•Defective harness
TROUBLE SYMPTOM:
When the ignition switch is turned to ON (engine OFF), ABS warning light does not come on.
WIRING DIAGRAM:
B16
12
B38
E
MAIN SBF
SBF-6
E
NO.5
B16
B404
A3A4
12
34B405
1234 5678910 11 12 13 14 15 16 17 18 19 20
BATTERY
IGNITIONSWITCH
BRAKE FLUIDLEVEL SWITCH
PARKING BRAKESWITCH
BRAKEWARNINGLIGHTABSWARNINGLIGHT
316
B310B38
i3
i10A:
i11B:
VDCCM & H/U
B8
1817B403
i2B7B6
VDC00369
12
B405
1234
B403
567821943
10
2422 23 25
1112131415161718192021
B310
1234
1516171819202122232425262728293031323334353637383940414245464344568910 11 12 13 147
1234567891011121314
i11B:
123456789101112131415161718192021222324252627282930
i10A:
Page 1021 of 2453
VDC(diag)-29
Warning Light Illumination Pattern
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS)
D: ABS WARNING LIGHT DOES NOT GO OFF
DETECTING CONDITION:
•Defective combination meter
•Open circuit in harness
TROUBLE SYMPTOM:
When starting the engine, the ABS warning light is kept ON.
WIRING DIAGRAM:
B16
12
B38
E
MAIN SBF
SBF-6
E
NO.5
B16
B404
A3A4
12
34B405
1234 5678910 11 12 13 14 15 16 17 18 19 20
BATTERY
IGNITIONSWITCH
BRAKE FLUIDLEVEL SWITCH
PARKING BRAKESWITCH
BRAKEWARNINGLIGHTABSWARNINGLIGHT
316
B310B38
i3
i10A:
i11B:
VDCCM & H/U
B8
1817B403
i2B7B6
VDC00369
12
B405
1234
B403
567821943
10
2422 23 25
1112131415161718192021
B310
1234
1516171819202122232425262728293031323334353637383940414245464344568910 11 12 13 147
1234567891011121314
i11B:
123456789101112131415161718192021222324252627282930
i10A: