Page 352 of 2453
AC-26
Blower Motor Unit Assembly
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
7. Blower Motor Unit Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the glove box.
AL, Glove Box.>
3) Disconnect the connectors of the A/C control
module, intake door actuator, blower motor, power
transistor and blower resistor.
4) Lift the floor mat.
5) Loosen the bolt and nut to remove blower motor
unit assembly.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
UNIT, COMPONENT, General Description.>
PONENT, General Description.>
AC-01276
Page 368 of 2453
AC-42
Actuator
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
21.Actuator
A: REMOVAL
1. MODE DOOR ACTUATOR
Disconnect the connector, remove the screw, and
then remove the mode door actuator from the heat-
er and cooling unit.
2. FRESH/RECIRC DOOR ACTUATOR
Disconnect the connector, remove the screw, and
then remove the intake door actuator from the
blower motor unit.
3. AIR MIX DOOR ACTUATOR (AUTO A/C
MODEL)
Disconnect the connector, remove the screw, and
then remove the air mix door actuator from the
heater and cooling unit.
•Driver’s side
•Passenger’s side
B: INSTALLATION
Install in the reverse order of removal.
AC-01303
AC-01304
AC-01306
AC-01305
Page 384 of 2453
AC(diag)-7
Electrical Component Location
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
2. PASSENGER COMPARTMENT
(1) Evaporator sensor (4) Blower motor (7) Mode door actuator
(2) Passenger’s side air mix door
actuator
(5) Sunload sensor (8) In-vehicle sensor
(6) Intake door actuator (9) Driver’s side air mix door actuator
(3) Auto A/C control module
AC-01328
(8)
(2)
(1)(3)(4)
(5)
(6)
(7)(9)
AC-01329
(7)
(2)
(1)AC-01330
(6)
(3)(4)
AC-01308
(5)
AC-01331(9)
Page 401 of 2453
AC(diag)-24
Diagnostic Procedure for Actuators
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
7. Diagnostic Procedure for Actuators
A: INTAKE DOOR ACTUATOR
TROUBLE SYMPTOM:
FRESH/RECIRC mode is not changed.
WIRING DIAGRAM:
AC-01338
B91
MAIN SBFSBF-6F/B NO.22
7
31
B283
B23B10
B:
B91
1234567
AUTO A/CCONTROL MODULE
INTAKE DOORACTUATOR
IGNITIONSWITCHBATTERY
B283B:
1234567891014151617181920212223111213242526
Page 402 of 2453

AC(diag)-25
Diagnostic Procedure for Actuators
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
Step Check Yes No
1CHECK POWER SUPPLY FOR INTAKE
DOOR ACTUATOR.
1) Turn the ignition switch to OFF.
2) Disconnect the intake door actuator con-
nector.
3) Turn the ignition switch to ON.
4) Measure the voltage between intake door
actuator connector and chassis ground.
Connector & terminal
(B91) No. 7 (+) — Chassis ground (–):
Is the voltage 8 V (at normal
temperature)?
Go to step 2.Check for open or
short circuit in the
harness between
intake door actua-
tor and fuse.
2CHECK HARNESS BETWEEN AUTO A/C
CONTROL MODULE AND INTAKE DOOR
ACTUATOR.
1) Turn the ignition switch to OFF.
2) Disconnect the auto A/C control module
connector.
3) Measure the resistance between intake
door actuator connector and auto A/C control
module connector.
Connector & terminal
(B283) No. 10 — (B91) No. 1:
(B283) No. 23 — (B91) No. 3:
Is the resistance less than 1
Ω?
Go to step 3.Repair the har-
ness between auto
A/C control mod-
ule and intake
door actuator.
3CHECK OPERATION OF INTAKE DOOR AC-
TUATOR.
1) Connect the intake door actuator connec-
tor.
2) Ground the auto A/C control module con-
nector with a suitable wire.
3) Turn the ignition switch to ON, and check
the operation of intake door actuator.
Connector & terminal
(B283) No. 10 — Chassis ground:
Does the actuator move to the
FRESH side?
Go to step 4.Replace the intake
door actuator.
REMOVAL, Actua-
tor.>
4CHECK OPERATION OF INTAKE DOOR AC-
TUATOR.
1) Turn the ignition switch to OFF.
2) Ground the auto A/C control module con-
nector with a suitable wire.
3) Turn the ignition switch to ON, and check
the operation of intake door actuator.
Connector & terminal:
(B283) No. 23 — Chassis ground:
Does the actuator move to the
RECIRC side?
Replace the auto
A/C control mod-
ule.
32, REMOVAL,
Control Unit (Auto
A/C Model).>
Replace the intake
door actuator.
REMOVAL, Actua-
tor.>
Page 416 of 2453

AC(diag)-39
Diagnostics with Phenomenon
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
9. Diagnostics with Phenomenon
A: INSPECTION
Symptom Problem parts
A/C system fails to operate.
•Fuse (M/B No. 15, F/B No. 7, 22, 31)
•Connector (Poor contact)
•Ground
•Auto A/C control module
•Blower fan motor
•Blower fan relay
•A/C relay
•Compressor (Magnet clutch)
•Evaporator sensor
Fuse is blown out.•Fuse (M/B No. 8, F/B No. 22, 31)
•Connector (Poor contact)
Illumination cannot dim.
•Fuse (M/B No. 8, F/B No. 22, 31)
•Connector (Poor contact)
•Illumination control switch
•Auto A/C control module
•Body integrated unit
Blower fan does not rotate or fan speed cannot be controlled.
•Fuse (F/B No. 22, 27, 28)
•Connector (Poor contact)
•Ground
•Auto A/C control module
•Blower fan motor
•Blower fan relay
•Power transistor or blower resistor
Unable to switch suction vents.
•Connector (Poor contact)
•Auto A/C control module
•Intake door actuator
Unable to switch blow vents.
•Connector (Poor contact)
•Auto A/C control module
•Mode door actuator
The compar tment temperature does not rise. (Warm air not
emitted.)
•Connector (Poor contact)
•Auto A/C control module
•Air mix door actuator
•In-vehicle sensor, ambient sensor, evaporator sensor and
sunload sensor
•In-vehicle sensor aspirator hose
•Aspirator body
The compar tment temperature does not lower. (Cold air not
emitted.)
•Connector (Poor contact)
•Auto A/C control module
•Air mix door actuator
•A/C relay
•Compressor (Magnet clutch)
•Radiator fan motor
•Radiator fan relay
•In-vehicle sensor, ambient sensor, evaporator sensor and
sunload sensor
•In-vehicle sensor aspirator hose
•Aspirator body
Compartment temperature is higher or lower than setting tem-
perature.
•Auto A/C control module
•Air mix door actuator
•In-vehicle sensor, ambient sensor, evaporator sensor and
sunload sensor
•In-vehicle sensor aspirator hose
•Aspirator body
Page 544 of 2453

LI-11
Headlight Assembly
LIGHTING SYSTEM
10.Headlight Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the air intake duct.
3) Remove the engine front cover.
4) Disengage the three clips, and then turn over the
mud guard.
5) Remove the three bolts securing the headlight
assembly from the lower side of vehicle.
6) Remove the two bolts and then remove the
headlight assembly.
7) Disconnect the connector and then detach the
rear headlight assembly.
B: INSTALLATION
Install in the reverse order of removal.
C: ADJUSTMENT
1. HEADLIGHT AIMING
NOTE:
Aiming of this headlight can be adjusted only in the
vertical direction. It cannot be adjusted in the hori-
zontal direction.
CAUTION:
Turn off the light before adjusting the headlight
beam level. If it is necessary to inspect the
beam level, do not turn on the lamp for more
than two minutes.
NOTE:
Before checking the headlight beam level, be sure
of the following:
•Check the area around the headlight for any
scratches, damage or other type of deformation.
•Make sure that the vehicle is parked on a level
surface.
•Make sure that the inflation pressure of tires are
correct.
•Check that the vehicle fuel tank is full.
1) Bounce the vehicle several times to normalize
the suspension.
2) Make certain that someone is seated in the driv-
er's seat.
IN-02134
CO-02176
LI-00503
LI-00504
Page 546 of 2453

LI-13
Headlight Bulb
LIGHTING SYSTEM
11.Headlight Bulb
A: REMOVAL
1. HIGH BEAM AND LOW BEAM
CAUTION:
•Because the halogen bulb operates at a high
temperature, dirt and oil on the bulb surface re-
duces the bulb's service life. Hold the flange
portion when replacing the bulb. Never touch
the glass portion.
•Do not leave the headlight without a bulb for
a long time. Dust, moisture, etc. entering the
headlight may affect its performance.
1) Disconnect the ground cable from battery.
2) Remove the air intake duct. (When removing the
headlight bulb RH)
3) Remove the battery. (When removing the head-
light bulb LH)
4) Disconnect the harness connector.
5) Remove the bulb assembly (A) then remove the
high beam. To remove the low beam, remove the
back cover (B), and then go to the next step.
6) Remove the light bulb retaining spring (A) to re-
move bulb.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Visually check the bulb for blow out.
2) Check the bulb specification.
tion.>
3) If NG, replace the bulb with a new one.
IN-02134
LI-00506(B)
(A)
LI-00507
(A)