2009 RENAULT TWINGO Chasiss Workshop Manual

37A-70
MECHANICAL COMPONENT CONTROLS
Gear control unit: Removal - Refitting
JB1
37A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the nut (5) ,
-the bolt (6) .
aRemove the linkage (7) .
aRemove:
-the nuts (8) ,
-the gear control unit (9) .REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the gear control unit,
-the gear control unit nuts.
aTorque tighten the gear control unit nuts (12 Nm).
aFit the gear control linkage.
aRefit the bolt between the gear control linkage and
the gear control unit.
aTorque tighten the gear control linkage bolt (28
Nm ).
II - FINAL OPERATION.
aFit the front heat shield.
aRefit:
-the rear heat shield,
-the front and rear heat shield clips,
-the catalytic converter (see Catalytic converter:
Removal - Refitting) (MR 411, 19B, Exhaust),
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment).
121337
121336

37A-71
MECHANICAL COMPONENT CONTROLS
Gear control unit: Adjustment
JB1
37A
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aEngage first gear.
aRemove:
-the clips (1) ,
-the heat shield (2) .II - OPERATION FOR ADJUSTMENT OF PART
CONCERNED
aUnlock the nut (3) . Special tooling required
Bvi. 1133-011st gear locking shim for
gearbox input lever.
Tightening torquesm
linkage adjusting nut30 Nm
121327
121339

37A-72
MECHANICAL COMPONENT CONTROLS
Gear control unit: Adjustment
JB1
37A
aPosition the (Bvi. 1133-01) between the control le-
ver (4) and the gearbox casing.aPosition a 5 mm thick adjustment shim between the
gear lever lower thrust bearing and the lower rail on
the unit.
aHold the gear control lever against the shim.
aTorque tighten the linkage adjusting nut (30 Nm).
aCheck the adjustment value.
aClearance noted at the bottom of the lever (Y) (in
mm):
-first gear engaged = Y1 ,
-second gear engaged = Y2,
Yaverage = (Y1+Y2)/2
5 ≤≤ ≤ ≤
Y
average≤≤ ≤ ≤
8
-adjustment shim = 5 mm.
aRemove the shim.
CHECK
I - CHECKING OPERATION FOR PART
CONCERNED
aCheck gear changes.
18728
18727
121338
Note:
It is preferable to be closer to the maxim um value
of the adjustment inter val.

37A-73
MECHANICAL COMPONENT CONTROLS
Gear control unit: Adjustment
JB1
37A
II - FINAL OPERATION.
aRefit:
-the heat shield,
-the heat shield clips.

37A-74
MECHANICAL COMPONENT CONTROLS
Parking brake cables: Removal - Refitting
EQ UIPMENT LEVEL EA0 or EQUIPMENT LEVEL EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT LEVEL EA5
or EQUIPMENT LEVEL EAG or EQUIPMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aFit:
-the vehicle on a two-post lift (see Vehicle: Towing
and lifting) (02A, Lifting equipment),
-the parking brake lever in the released position.
aRemove:
-the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) ,
-the rear brake drums (see 33A, Rear axle compo-
nents, Rear brake drum: Removal - Refitting,
page 33A-19) .
aRemoval:
-the clips (1) ,
-the heat shield (2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aLoosen nut (3) .
aUnclip the left-hand (5) and right-hand (6) parking
brake cable sleeve stops.
121325
121334
121334

37A-75
MECHANICAL COMPONENT CONTROLS
Parking brake cables: Removal - Refitting
EQ UIPMENT LEVEL EA0 or EQUIPMENT LEVEL EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT LEVEL EA5
or EQUIPMENT LEVEL EAG or EQUIPMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
37A
aDetach the parking brake cables at (7) and (8) .
aUnclip the end of the parking brake cables at (9) .
aUnclip the cable sleeve stops at (10) and remove the
parking brake cables from the rear drum flanges.aPass the parking brake cables into the guides (11)
and remove the parking brake cables.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the parking brake cables by passing them into the
guides (11) and rear brake drum flanges.
aAttach the end of the parking brake cables to the
rear brake pads.
aClip on the cable sleeve stops.
aAttach the cables to the fuel tank.
aFit the cables to the compensator.
aRefit the compensator nut.
II - FINAL OPERATION.
aAdjust the parking brake lever (see 37A, Mechani-
cal component controls, Parking brake lever:
Adjustment, page 37A-48) .
aRefit:
-the heat shield,
-the rear brake drums (see 33A, Rear axle compo-
nents, Rear brake drum: Removal - Refitting,
page 33A-19) ,
-the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
121329
121331
121330

37A-76
MECHANICAL COMPONENT CONTROLS
Parking brake cables: Removal - Refitting
EQ UIPMENT LEVEL SPORT
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aFit:
-the vehicle on a two-post lift (see Vehicle: Towing
and lifting) (02A, Lifting equipment),
-the parking brake lever in the released position.
aRemove the rear wheels (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .
aRemove:
-the clips (1) ,
-the heat shield (2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aLoosen nut (3) .
aRemove the handbrake cables from the compensa-
tor at (4) .
aUnclip the sleeve stops (5) from the parking brake
cables. WARNING
To avoid damaging the parking brake cable protec-
tors and causing premature wear of the system, do
not handle the cables with a tool.
121326
121334
121334

37A-77
MECHANICAL COMPONENT CONTROLS
Parking brake cables: Removal - Refitting
EQ UIPMENT LEVEL SPORT
37A
aUnclip the parking brake cables at (6) .
aUnhook the parking brake cables from the callipers
at (7) .
aMark the tracks of the parking brake cables.
aRemove the parking brake cables.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the parking brake cables by following their rout-
ing.
aClip the parking brake cables onto the brake calli-
pers.
aClip on the handbrake cables.aClip on the sleeve stops of the parking brake cables.
aRefit the parking brake cables on the compensator.
aAdjust the parking brake cables (see 37A, Mechan-
ical component controls, Parking brake lever:
Adjustment, page 37A-48) .
II - FINAL OPERATION.
aRefit:
-the exhaust heat shield,
-the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
121329
132468
WARNING
To check the positioning of the parking brake
cables in the compensator, engage and release
the par king brake a number of times. If this fails
to apply the par king brake, position the cables
correctly in the brake compensator.