DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-94V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF057
PRESENT
OR
STOREDWATER IN DIESEL FUEL DETECTOR CIRCUIT
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the sealing of the tank and low pressure circuit by applying test 2 Low pressure circuit check.
A) Make sure the water in diesel fuel detection sensor is properly connected.
–If not, clear the fault,
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds.
–If the fault does not recur, end the fault finding procedure.
–If the fault does recur, go to step C.
B) If the water detection sensor is absent:
–Insulate the electrical connector not connected to the vehicle (risk of dampness, oxidation, and erratic
appearance of faults).
Check that the configuration reading LC065 Water detected in the diesel is NONE.
If LC065 is WITH, run command RZ005 Programming to reinitialise the vehicle configurations.
–Clear the faults.
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds.
–If the fault does not recur, end the fault finding procedure.
C) If the sensor is properly connected:
–Bleed the diesel filter unit (see MR 364, Mechanics, 13A, Fuel supply).
–Clear the fault.
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds.
–If the fault does not recur, end the fault finding procedure.
D) If the fault recurs:
–Check for continuity and the absence of interference resistance on the connection between:
Injection computer 32-track grey connector track A2 Track 3 of the water detection sensor
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF057
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-95V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF057
CONTINUED
Check the power supply to the water detection sensor:
+ 12 V after relay track 1 water detection sensor
earth track 2 water detection sensor
Carry out the necessary repairs.
If none of these checks reveal any faults:
–Replace the water detection sensor (see MR 364, Mechanics, 13A, Fuel supply).
–Clear the fault.
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds,
to confirm the repair.
Note:
if the level of water in the fuel filter unit is lower than the sensor electrodes, certain driving conditions (on a bend,
hill) may causethe injection warning light to light up erratically.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-96V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF059
PRESENT
OR
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF040 Cylinder 1 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 1 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 1.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF059
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-97V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF060
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 2
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF041 Cylinder 2 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 2 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 2.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF060
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-98V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF061
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 3
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF042 Cylinder 3 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 3 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 3.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF061
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-99V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF062
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 4
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF043 Cylinder 4 injector circuit first, if it is present or stored.
Check that the injector no. 4 IMA code has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 4.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF062
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -130V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF778
PRESENT
OR
STOREDTURBINE UPSTREAM TEMPERATURE CONTROL
1.DEF: Temperature measured too high
2.DEF: Parameter at max limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present:
–the engine is started with a speed greater than 1750 rpm and a fuel flow greater than
30 mg/st,
–a road test.
Special notes:
If the fault is present:
–particle filter regeneration is inhibited,
–the vehicle performance is reduced,
–the level 1 warning light is illuminated.
IMPORTANT
This fault can result in a rapid and significant fouling of the particle filter.
Apply TEST 3 Turbocharged air inlet circuit check.
Check the turbine upstream temperature sensor connections.
check the engine management computer connections.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF778
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 137V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
FUEL CIRCUIT
*Opening cyclic ratio signal
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
1Engine speedPR055:Engine speedIndicates the engine's
rotational speed in rpm.
With the ignition on,
0 rpm.In the event of a fault, refer
to the interpretation for
fault DF005 Engine
speed sensor circuit.
2Injector codesET104:Injector code
useYES
Indicates whether the
injector codes have been
programmedIn the event of a fault,
consult the interpretation
of DF276 Injector code
programming.
3PressurePR008:Rail pressure
setpointIndicates the theoretical
pressure value for
optimum engine operation
X = 250 ± 50 barIn the event of a fault, refer
to the interpretation of
faults DF053 Rail
pressure regulation
function and DF007 Rail
pressure sensor circuit. PR038:Rail pressure0 < X < 10 bar
Default value: 250 bar.
PR048:OCR* rail
pressure
regulation valveX = 15 %
PR213:Rail pressure
loop differenceX = PR008 - PR038The fuel pressure
variation is the difference
between the rail pressure
and the rail pressure
setpoint. In the event of a
fault, consult the
interpretation of faults
DF007 Rail pressure
sensor circuit and
DF053 Rail pressure
regulation function.