DIESEL INJECTION
Fault finding – Fault summary table13B
13B-26V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault summary table
WARNING LIGHT MANAGEMENT:
Management of instrument panel warning lights according to the faults notified.
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1
FAULT
WARNING
LIGHT
(Orange
heater plugs
On indicator
light)LEVEL 2
FAULT
WARNING
LIGHT (Red
overheating
warning
light)NO FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF001Coolant
temperature sensor
circuit115 CO.1/CC.0 ... ... CO.1/CC.0
DF003Atmospheric
pressure sensor
circuit1051.DEF/
2.DEF/3.DEF... ...1.DEF/
2.DEF/
3.DEF
DF004Turbocharging
pressure sensor
circuit235CO.0/CC.1/
1.DEF... ... ...
DF005Engine speed
sensor circuit335 ...1.DEF/
2.DEF... ...
DF007Rail pressure
sensor circuit190 ...CO.1/CC.0/
1.DEF... ...
DF008Pedal
potentiometer
circuit gang 1225CO.0/CC.1/
1.DEF... 2.DEF ...
DF009Pedal
potentiometer gang
2 circuit2120CO.0/CC.1/
1.DEF... ... ...
DF011Sensor supply
voltage no. 1641 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF012Sensor feed voltage
no. 2651 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF013Sensor supply
voltage no. 3697 ...1.DEF/
2.DEF...1.DEF/
2.DEF
DF015Main relay control
circuit685 1.DEF/2.DEF ... ... ...
DF017Pre-postheating
unit control circuit380CC.0/CC.1 /
CO /1.DEF... ... ...
DF025Pre-postheating
unit diagnostic line670 X ... ... ...
DF037Engine immobiliser C167 ... X ... ...
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-27V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF038Computer 6066.DEF/8.DEF/
12.DEF1.DEF/2.DEF/
3.DEF/4.DEF/
5.DEF/7.DEF/
10.DEF/11.DEF/
13.DEF/14.DEF... 6.DEF
DF039Inlet air
temperature
sensor circuit110 ... CC.0/CO.1 ... ...
DF040Cylinder 1
injector circuit201 CO CC.1/CC/1.DEF ... CO
DF041Cylinder 2
injector circuit202 CO CC.1/CC/1.DEF ... CO
DF042Cylinder 3
injector circuit203 CO CC.1/CC/1.DEF ... CO
DF043Cylinder 4
injector circuit204 CO CC.1/CC/1.DEF ... CO
DF046Battery voltage 560 ... ...1.DEF/
2.DEF...
DF047Computer feed
voltage615 ... ... 1.DEF ...
DF049Refrigerant
sensor circuit530 ... ... CC.1/CO.0 ...
DF050Brake switch
circuit571 ... ...1.DEF/
2.DEF...
DF051Cruise control/
speed limiter
function575 ... ...1.DEF/
2.DEF/
3.DEF...
DF053Rail pressure
regulation
function89 3.DEFCC.0/CC.1/CO/
1.DEF/2.DEF/
4.DEF/5.DEF/
6.DEF/7.DEF... ..
DF054Turbocharging
solenoid valve
control circuit33CO/CC.0/CC.1/
1.DEF/2.DEF/
3.DEF/4.DEF/
5.DEF... ... CC.0
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-28V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF055Turbocharging
pressure
regulation circuit243 1.DEF/2.DEF ... ... ..
DF056Air flow sensor
circuit100CO.0/CC.1/
1.DEF/2.DEF... ...CO.0/CC.1/
1.DEF/
2.DEF
DF057Water in diesel
fuel detector
circuit2264 ... ... X ...
DF059Misfiring on
cylinder 1301 ... ... X ...
DF060Misfiring on
cylinder 2302 ... ... X ...
DF061Misfiring on
cylinder 3303 ... ... X ...
DF062Misfiring on
cylinder 4304 ... ... X ...
DF069Impact detected
signal1620 ... 1.DEF ... ...
DF070Clutch switch
circuit830 ... ...1.DEF/
2.DEF...
DF086Coolant pump
relay control
circuit2600 CO.0/CC.1 ... ... ...
DF091Vehicle speed
signal500 ... ...1.DEF/
2.DEF
3.DEF/
4.DEF ...
DF097Camshaft sensor
circuit340 1.DEF/2.DEF ... ... ...
DF118EGR solenoid
valve servo-
control409 2.DEF ... 1.DEF ...
DF195Camshaft/engine
speed sensor
consistency16 1.DEF ... ... ...
DF209EGR valve
position sensor
circuit486 ... ...CO.0/
CC.1/
1.DEFCO.0/CC.1/
1.DEF
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-29V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF226Damper valve
circuit638CO/CC/CC.0/
CC.1/1.DEF/
2.DEF/3.DEF... ... ...
DF250ESP function C122 ... ...1.DEF/
2.DEF...
DF272EGR valve
control circuit403 1.DEF ... 2.DEF ...
DF276Injector code
programming611 1.DEF/2.DEF ... ... ...
DF485Catalytic
converter fault
finding422 ... ... X ...
DF532Alternator
charge signal2502CC.0/CC.1/
1.DEF/2.DEF... ... ...
DF619EGR valve
jammed open2142 X ... ... ...
DF620EGR valve
fouled2141 X ... ... ...
DF621EGR valve is
jammed open
(OBD fault)2413 ... ... X X
DF652Turbine
upstream
temperature
sensor circuit242A CC.0/CO.1
DF778Turbine
upstream
temperature
control242B 1.DEF/2.DEF
DF1070Cold loop 534
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-55V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF017
CONTINUED
CC.0
CO
NOTESSpecial notes: If the preheating unit is short circuited to
earth, there is a possibility that the plugs will be permanently
activated.
The heater plugs and the engine may be damaged.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
1.DEF
NOTESNone
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-56V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check fuse F2 (70A) on the power supply fuse board.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2 Ω at + 20˚C.
Check the continuity and absence of interference resistance of the following connections:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
Check for presence of + 12 V on track 4 of the pre-postheating unit (via fuse F2, 70A).
If the fault is still present,
Check the injection computer connections.
Check the following connections for continuity and make sure there is no extraneous resistance:
Injection computer grey 32-track connector C, track A4 track 3 preheating unit connector
Injection computer grey, 32-track connector C, track E2 track 8 of the preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF025
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
13B - 175V3 MR-372-J84-13B250$630.mif
NO
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
ET007
PREHEATING UNIT CONTROL
NOTESSpecial notes:
Only perform these tests if the statuses do not correspond with the system
programming functions.
YES
When the vehicle is started from cold, the injection computer controls the pre-
postheating unit so that the vehicle can be started.
Status ET007 becomes YES a few seconds after the ignition is switched on and during
pre/postheating.
If the vehicle does not start and status ET007 becomes YES, check:
–the F2 (70A) supply fuse on the preheating unit, located on the power supply fuse
plate in the engine connection unit, below the Protection and Switching Unit,
–the resistance of the heater plugs.
Replace any plug whose resistance is not below 2 Ω.
If the vehicle starts and status ET007 remains YES during the engine operating phase,
refer to the interpretation of faults:
–DF017 Preheating relay control circuit.
–DF025 Preheating unit diagnostic connection.
After the engine is started and the preheating phase, the injection computer should stop
the pre-postheating unit operating.
Status ET007 should become NO.
In the event that the vehicle does not start and status ET007 remains NO, check the
continuity and absence of interference resistance of the following connections:
Injection computer Track A4 grey
32-track connector CTrack 9 preheating unit
Injection computer Track E2 grey
32-track connector CTrack 8 preheating unit
Repair if necessary.
If the fault is still present, refer to the interpretation of faults:
–DF017 Preheating relay control circuit.
–DF025 Preheating unit diagnostic connection.
AFTER REPAIRCarry out a road test followed by a complete test with the diagnostic tool.
EDC16_V51_ET007
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -215V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC001
PREHEATING UNIT
NOTESThis command is only carried out if the fault DF025 Preheating unit fault finding
connection, or DF017 Preheating unit control circuit is present or stored and if no
other fault is present.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Connect the diagnostic tool and turn on the ignition.
With the preheating unit connected:
–connect the negative terminal of the voltmeter to track 8 of the preheating unit,
–connect the positive terminal of the voltmeter to the + 12 V battery,
–run command AC001 Preheating unit.
if the voltmeter does not indicate the battery voltage while the command is running (ten 1 second ON/OFF cycles):
1Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2Check the following connections for continuity and the absence of interference resistance:
Injection computer connector C track E2 track 8 of the preheating unit connector
Injection computer connector C track A4 Track 3 of the preheating unit connector
Repair if necessary.
3Check the connections on the pre-postheating unit, heater plugs and injection computer.
Repair if necessary.
4Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω replace the faulty plug(s).
5Check the continuity and absence of interference resistance between:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
6Then check for + 12 V supply on track 4 of the preheating relay connector.
If the fault is still present, replace the preheating unit.
EDC16_V51_AC001