DIESEL INJECTION
Fault finding – Allocation of computer tracks13B
13B - 17V3 MR-372-J84-13B250$180.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Allocation of computer tracks
1 - black connector A, 32 tracks 1 - black connector A, 32 tracks (continued)
Track Description
A1Not used
A2Cruise control on/off switch
A3Passenger compartment L1 multiplex
line network signal
A4Passenger compartment H1 multiplex
line network signal
B1Air conditioning inhibition control
B2Engine speed signal
B3Not used
B4K line diagnostic socket output
C1Not used
C2Not used
C3Speed limiter on/off switch
C4Clutch contact input
D1Protection and Switching Unit supply
(+ after ignition feed)
D2Cruise control programming control
D3Cruise control programming feedback
signal
D4Fuel flow signal
E1Not used
E2Air conditioning cycle control
E3Not used
E4Normally-closed brake switch input
F1Not used
F2Accelerator potentiometer load 2
supply
F3Accelerator potentiometer load 2 signal
F4Accelerator potentiometer load 2 earth
Track Description
G1Protection and Switching Unit supply
(+ BAT 1 after relay)
G2Accelerator potentiometer load 1
supply
G3Not used
G4Battery earth
H1Battery earth
H2Accelerator potentiometer load 1 signal
H3Accelerator potentiometer load 1 earth
H4Battery earth
MR-372-J84-13B250$180.mif
DIESEL INJECTION
Fault finding – Allocation of computer tracks13B
13B - 18V3 MR-372-J84-13B250$180.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
2 - brown connector B, 48 tracks 2 - Brown 48-track connector B (continued)
Track Description
A1Camshaft sensor earth (cylinder 1
reference)
A2Not used
A3Not used
A4Fuel rail pressure sensor supply
B1TDC sensor supply signal (engine
speed)
B2Damper valve fault finding
B3Not used
B4Air flow sensor supply
C1TDC sensor earth signal (engine
speed)
C2EGR valve engine supply signal
C3Engine CAN H2 network signal
(automatic gearbox)
C4Fuel rail pressure sensor earth
D1Camshaft sensor signal (cylinder
reference 1)
D2EGR valve engine earth signal
D3Engine CAN L2 network signal
(automatic gearbox)
D4Turbocharger pressure sensor earth
E1Main power supply relay control
E2Air temperature and air flow sensor
earth signal
E3Not used
E4Not used
F1Refrigerant pressure sensor signal
F2Coolant temperature sensor supply
signal
F3Refrigerant pressure sensor supply
F4EGR valve position potentiometer feed
Track Description
G1Air flow sensor supply signal
G2Air temperature signal
G3Fuel rail pressure sensor signal
G4Turbocharging pressure sensor supply
H1Coolant temperature sensor earth
H2Not used
H3Not used
H4Electric coolant pump relay control
J1Not used
J2EGR valve position potentiometer
signal
J3Not used
J4Damper valve solenoid valve control
K1Not used
K2Turbocharger pressure sensor signal
K3Not used
K4Not used
L1Not used
L2Not used
L3Not used
L4Flow sensor earth
M1Not used
M2Protection and Switching Unit supply
(+ BAT 2 after relay)
M3Not used
M4Fuel pressure regulation solenoid valve
control (fuel flow actuator)
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-26V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault summary table
WARNING LIGHT MANAGEMENT:
Management of instrument panel warning lights according to the faults notified.
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1
FAULT
WARNING
LIGHT
(Orange
heater plugs
On indicator
light)LEVEL 2
FAULT
WARNING
LIGHT (Red
overheating
warning
light)NO FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF001Coolant
temperature sensor
circuit115 CO.1/CC.0 ... ... CO.1/CC.0
DF003Atmospheric
pressure sensor
circuit1051.DEF/
2.DEF/3.DEF... ...1.DEF/
2.DEF/
3.DEF
DF004Turbocharging
pressure sensor
circuit235CO.0/CC.1/
1.DEF... ... ...
DF005Engine speed
sensor circuit335 ...1.DEF/
2.DEF... ...
DF007Rail pressure
sensor circuit190 ...CO.1/CC.0/
1.DEF... ...
DF008Pedal
potentiometer
circuit gang 1225CO.0/CC.1/
1.DEF... 2.DEF ...
DF009Pedal
potentiometer gang
2 circuit2120CO.0/CC.1/
1.DEF... ... ...
DF011Sensor supply
voltage no. 1641 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF012Sensor feed voltage
no. 2651 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF013Sensor supply
voltage no. 3697 ...1.DEF/
2.DEF...1.DEF/
2.DEF
DF015Main relay control
circuit685 1.DEF/2.DEF ... ... ...
DF017Pre-postheating
unit control circuit380CC.0/CC.1 /
CO /1.DEF... ... ...
DF025Pre-postheating
unit diagnostic line670 X ... ... ...
DF037Engine immobiliser C167 ... X ... ...
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-28V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF055Turbocharging
pressure
regulation circuit243 1.DEF/2.DEF ... ... ..
DF056Air flow sensor
circuit100CO.0/CC.1/
1.DEF/2.DEF... ...CO.0/CC.1/
1.DEF/
2.DEF
DF057Water in diesel
fuel detector
circuit2264 ... ... X ...
DF059Misfiring on
cylinder 1301 ... ... X ...
DF060Misfiring on
cylinder 2302 ... ... X ...
DF061Misfiring on
cylinder 3303 ... ... X ...
DF062Misfiring on
cylinder 4304 ... ... X ...
DF069Impact detected
signal1620 ... 1.DEF ... ...
DF070Clutch switch
circuit830 ... ...1.DEF/
2.DEF...
DF086Coolant pump
relay control
circuit2600 CO.0/CC.1 ... ... ...
DF091Vehicle speed
signal500 ... ...1.DEF/
2.DEF
3.DEF/
4.DEF ...
DF097Camshaft sensor
circuit340 1.DEF/2.DEF ... ... ...
DF118EGR solenoid
valve servo-
control409 2.DEF ... 1.DEF ...
DF195Camshaft/engine
speed sensor
consistency16 1.DEF ... ... ...
DF209EGR valve
position sensor
circuit486 ... ...CO.0/
CC.1/
1.DEFCO.0/CC.1/
1.DEF
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-53V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF015
PRESENT
OR
STOREDMAIN RELAY control CIRCUIT
1.DEF : Relay cut off too soon
2.DEF : Relay cut off too late
NOTESConditions for applying the fault finding procedure to stored faults:
Only deal with this fault if it is stored.
Special notes:
The injection control unit supply relay (50A) is located on the relay plate in the
engine connection unit, under the Protection and Switching Unit.
If the fault is present, the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the Protection and Switching Unit connections.
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Check the condition of the injection supply relay and its mounting.
Check the 5D (5A) + after ignition feed injection fuse located on the UPC.
Repair if necessary.
Check the continuity, and absence of interference resistance of the following connection:
Injection computer brown 48-track connector B
track E1Track 2 injection supply relay mounting
Repair if necessary.
If the fault is still present, contact the Techline.
IMPORTANT!WARNING
If the UPC does not detect the injection computer frames the engine fan assembly 1
will be switched on until the battery is completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF015
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-61V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
DF039
PRESENT
OR
STOREDINLET AIR TEMPERATURE SENSOR CIRCUIT
CO.1 : Short circuit or open circuit to + 12 V
CC.0 : Short circuit to earth
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If the fault is present:
–the air temperature value enters defect mode, i.e. PR059 Inlet air temperature =
20˚C.
–the EGR function is inhibited,
–the level 2 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CO.1
NOTESNone
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity of the following connection:
Injection supply relay mounting Track 5 track 4 air flow sensor connector
Repair if necessary.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer brown 48-track connector B,
track G2Track 1 air flowmeter connector
Injection computer brown 48-track connector B, track E2 Track 2 air flowmeter connector
Injection computer brown 48-track connector B, track B4 Track 3 air flowmeter connector
Injection computer brown 48-track connector B, track L4 Track 6 air flow sensor connector
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF039
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-62V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF039
CONTINUED
Measure the air temperature sensor resistance between tracks 1 and 2 of the air flow sensor.
Replace the air flowmeter if the resistance displayed is not:
3714 ± 161 Ω at 10˚C
2448 ± 96 Ω at 20˚C
1671 ± 59 Ω at 30˚C
CC.0
NOTESNone
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against earth of the connection between:
Injection computer brown 48-track connector B, track G2 Track 1 air flowmeter connector
Injection computer brown 48-track connector B, track E2 Track 2 air flowmeter connector
Injection computer brown 48-track connector B, track B4 Track 3 air flowmeter connector
Injection supply relay mounting Track 5 track 4 air flow sensor connector
Repair if necessary.
Measure the air temperature sensor resistance between tracks 1 and 2 of the air flow sensor.
Replace the air flowmeter if the resistance is not approximately:
3714 ± 161 Ω at 10˚C
2448 ± 96 Ω at 20˚C
1671 ± 59 Ω at 30˚C
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-71V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF : Excess voltage
2.DEF : Undervoltage
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
It is then not possible to start the engine.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
1.DEF
NOTESNone
Check the charge circuits:
–Condition of the battery.
–Condition of the alternator (full fault finding procedure).
–Carry out the necessary repairs.
2.DEF
NOTESNone
With the ignition off, measure the voltage across the battery terminals.
If the voltage is less than 11.5 V, test the battery.
If the battery is faulty, replace the battery then test the charge circuit.
With the ignition on and the with the starter motor turning, measure the voltage between the battery terminals
If the voltage drops below 9.6 V, check the tightness and condition of the battery terminals.
Repair if necessary.
If the terminals are in good condition, test the battery.
If they are faulty, replace the battery.
If the starter is cranking the engine correctly, but the fault is still present,
–Check the continuity and absence of interference resistance of the following connections:
+ 12 V Supply relay track 5track M2 connector B of the engine management
computer
track 4 of Protection and Switching Unit
grey connectortrack G1 connector A of the engine management
computer
Battery earthtracks G4, H4, H1 injection computer connector A
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF046