DIESEL INJECTION
Fault finding – System operation13B
13B - 11V3 MR-372-J84-13B250$135.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
b) Multiplex connection between the different vehicle computers.
The electronic system fitted in this vehicle is multiplexed.
This enables dialogue between the various vehicle computers. As a result:
–the activation of the fault warning lights on the instrument panel is performed by the multiplex network, with the
vehicle speed sensor on the gearbox deactivated,
–vehicle faults are displayed by the multiplex network,
–the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is transmitted by the ABS computer via a wire connection, then
sent out on the multiplex network by the instrument panel. The vehicle speed signal is used mainly by the injection
computer and the airbag computer.
Some vehicles have adopted a sensor for detecting water in the diesel fuel, located in the filter. If there is water in the
diesel fuel, the orange "Injection and pre-post heating" warning light will come on.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel flow actuator, the diesel fuel
temperature sensor and the venturi can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, the pressure sensor, the rail and the five high pressure pipes must be replaced.
It is forbidden to remove any injection pump pulley bearing the number 070 575. If the pump needs to be replaced,
replace the pulley.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle.WARNING
The engine must not operate with:
–Diesel fuel containing more than 10 % diester,
–petrol, even in tiny quantities.
DIESEL INJECTION
Fault finding – Allocation of computer tracks13B
13B - 18V3 MR-372-J84-13B250$180.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
2 - brown connector B, 48 tracks 2 - Brown 48-track connector B (continued)
Track Description
A1Camshaft sensor earth (cylinder 1
reference)
A2Not used
A3Not used
A4Fuel rail pressure sensor supply
B1TDC sensor supply signal (engine
speed)
B2Damper valve fault finding
B3Not used
B4Air flow sensor supply
C1TDC sensor earth signal (engine
speed)
C2EGR valve engine supply signal
C3Engine CAN H2 network signal
(automatic gearbox)
C4Fuel rail pressure sensor earth
D1Camshaft sensor signal (cylinder
reference 1)
D2EGR valve engine earth signal
D3Engine CAN L2 network signal
(automatic gearbox)
D4Turbocharger pressure sensor earth
E1Main power supply relay control
E2Air temperature and air flow sensor
earth signal
E3Not used
E4Not used
F1Refrigerant pressure sensor signal
F2Coolant temperature sensor supply
signal
F3Refrigerant pressure sensor supply
F4EGR valve position potentiometer feed
Track Description
G1Air flow sensor supply signal
G2Air temperature signal
G3Fuel rail pressure sensor signal
G4Turbocharging pressure sensor supply
H1Coolant temperature sensor earth
H2Not used
H3Not used
H4Electric coolant pump relay control
J1Not used
J2EGR valve position potentiometer
signal
J3Not used
J4Damper valve solenoid valve control
K1Not used
K2Turbocharger pressure sensor signal
K3Not used
K4Not used
L1Not used
L2Not used
L3Not used
L4Flow sensor earth
M1Not used
M2Protection and Switching Unit supply
(+ BAT 2 after relay)
M3Not used
M4Fuel pressure regulation solenoid valve
control (fuel flow actuator)
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 149V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
CRUISE CONTROL/SPEED LIMITER (continued 2)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
7Cruise control/
speed limiter
deactivationET415:Cruise control/
speed limiter
deactivationNONE: This status is present
on the diagnostic tool when:
the computer has been
reinitialised,
The computer has been
reprogrammed.
- STATUS 1: Traction control
request
- STATUS 2: Brake pedal
depressed.
- STATUS 3: Clutch pedal
depressed.
- STATUS 4: Cancel button
pressed
- STATUS 5: Cruise control or
speed limiter monitoring.
- STATUS 6: Gear lever in
neutral (manual gearbox) or
neutral position (automatic
transmission).
- STATUS 7: Inconsistency
between the request and the
vehicle speed.
- STATUS 8: Automatic
transmission in defect mode.
- STATUS 9: Vehicle speed
monitoring.
- STATUS 10: Monitoring by
injection computer.In the event of a fault,
consult the
interpretation of status
ET415 Cruise control/
speed limiter
deactivation.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 168V3 MR-372-J84-13B250$540.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
CRUISE CONTROL/SPEED LIMITER (continued 2)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test Conditions: ENGINE AT IDLE SPEED, COOLANT TEMPERATURE > 80 ˚C.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
8Cruise control/
speed limiter
deactivationET415:Cruise control/speed
limiter
deactivationNONE: This status is
present on the diagnostic
tool when:
The computer has been
reinitialised.
The computer has been
reprogrammed.
- STATUS 1: Traction
control request
- STATUS 2: Brake pedal
depressed.
- STATUS 3: Clutch pedal
depressed.
- STATUS 4: Cancel
button pressed
- STATUS 5: Cruise
control or speed limiter
monitoring.
- STATUS 6: Gear lever
in neutral (manual
gearbox) or neutral
position (automatic
transmission).
- STATUS 7:
Inconsistency between
the request and the
vehicle speed.
- STATUS 8: Automatic
transmission in defect
mode.
- STATUS 9: Vehicle
speed monitoring.
- STATUS 10: Monitoring
by injection computer.In the event of a fault,
consult the
interpretation of status
ET415 Cruise control/
speed limiter
deactivation.
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
13B - 195V3 MR-372-J84-13B250$630.mif
STATUS 3
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
ET415
1(CONTINUED)
STATUS 2
Brake pedal depressed
The cruise control function is deactivated when the brake pedal is depressed.
Status ET415 becomes STATUS 2 when driving with cruise control active (ET042
Cruise control/Speed limiter: CRUISE CONTROL) and the brake pedal is depressed.
This deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status ET415 becomes STATUS 2 without pressing the brake pedal, consult the
interpretation of statuses ET704 and ET705 Brake contact No. 1 and No. 2.
Clutch pedal depressed
Manual gearbox ONLY
The cruise control function is deactivated when the gearbox is not coupled to the engine
(clutch pedal depressed).
Status ET415 becomes STATUS 3 when driving with cruise control active (ET042
Cruise control/speed limiter: CRUISE CONTROL) and the clutch pedal is depressed.
This deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status ET415 becomes STATUS 3 without the clutch pedal being depressed, consult
the interpretation of status ET405: Clutch pedal.
If the vehicle is fitted with automatic transmission:
Test the multiplex network: check the configuration of the multiplex network in relation to
the vehicle's technical specification, especially the configuration of the automatic
transmission computer (see 88B, Multiplexing)
AFTER REPAIRSwitch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
1
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
13B - 197V3 MR-372-J84-13B250$630.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
1
STATUS 7
ET415
(CONTINUED 3)
STATUS 6
Gear lever in neutral (manual gearbox) or the neutral position (automatic gearbox)
Status ET415 becomes STATUS 6, when driving with cruise control active (ET042:
Cruise control/speed limiter: CRUISE CONTROL) and:
- If the driver puts the gear lever in neutral position on a manual gearbox without
declutching or,
- if the gear lever is in neutral on an automatic gearbox.
This deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status ET415 becomes STATUS 6 without shifting the gear lever into neutral on a
manual gearbox without declutching, or into neutral on an automatic transmission, test
the ABS computer and check the configuration of the tyre size stored in the computer. If
the configuration is correct, contact the Techline.
Inconsistency between the request and the vehicle speed
Status ET415 becomes STATUS 7 if the computer detects too great a difference
between the speed requested by the driver and the vehicle speed.
This could occur when driving with cruise control active (ET042 Cruise control/ speed
limiter: CRUISE CONTROL) and when there is a significant difference.
This inconsistency deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command RZ007
“Fault memory”.
If status ET415 changes to STATUS 7 where there is no significant difference in the
levels, contact the Techline.
AFTER REPAIRSwitch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -238V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP9 Noise from the turbocharger
Apply Technical Note 5164A, Noise fault finding procedure.
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger.
For example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from the
exhaust, the timing, the gearbox, etc.).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP9