DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-72V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF : Voltage outside permitted range of values
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after several starting attempts, or with the engine running.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check continuity and make sure there is no interference resistance on the following connection:
injection computer black 32-track connector A, track D1 track 1 UPC black connector
Repair if necessary.
Check fuse F5D (5A) located on the UPC.
Check the condition of the injection control unit supply relay (50A) located on the relay plate in the engine
connection unit under the Protection and Switching Unit (no false contacts, or oxidation on the relay mounting
clips).
Repair if necessary.
If the fault does not recur, start the engine and wait 1 min.
Carry out a road test and check the system faults.
If there are no faults, fault finding is complete.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF047
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-76V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF050
CONTINUED
Replace the switch if necessary.
Check the condition of fuse H 15A on the passenger compartment fuse and relay plate.
Replace the fuse if necessary.
Check the feeds to the switch:
+ 12 V after ignitiontrack 2 of the brake pedal switch connector
+ 12 V battery feedtrack 4 of the brake pedal switch connector
(via the UCH)
Replace the switch if necessary.
Check the continuity and insulation of the following connections:
Injection computer black 32-track
connector A, track E4Track 3 of the brake pedal switch connector
Repair if necessary.
2.DEF
NOTESNone
Check the brake pedal switch connections.
Check the condition and adjustment of the brake pedal switch.
Repair if necessary.
Check the continuity and the absence of interference resistance on the following connection:
Injection computer black 32-track connector A
track E4Track 3 of the brake switch
Repair if necessary.
Check the conformity of the switch by consulting the interpretation of statuses ET704 Brake switch no. 1 and
ET705 Brake switch no. 2.
If the fault is still present, carry out fault finding on the ABS computer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-79V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 1
CC.0
CO
NOTESNone
Measure the resistance of the rail pressure regulator between tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity and insulation from the + 12 V feed of the following connection:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator (fuel flow actuator)
Check the rail pressure sensor using the interpretation of DF007 Rail pressure sensor circuit.
If the fault is still present, replace the injection pump.
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit by applying test 2 Low pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the rail pressure regulator between tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity, and insulation from earth of the following connection:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator (fuel flow actuator)
With the ignition on, check for + 12 V after relay on track 1 of the rail pressure regulator.
If there is not + 12 V on track 1, check the continuity and absence of interference resistance of the following
connection:
Rail pressure regulator track 1Injection supply relay mounting track 5
Repair if necessary.
Check the rail pressure sensor using the interpretation of DF007 Rail pressure sensor circuit.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-80V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 2
1.DEF
NOTESNone
Ch eck the rail pressure regulator connectors.
Ch eck the in jection computer connections.
Ch eck the lo w p ressu re circu it b y runningtest 2Low pressure circuit check.
Ch eck the conformityof the fuel used by applyingtest 10 Diesel f uel conformity check.
Ch eck the in jector return flow, runtest 8 Poor injector operation.
Ch eck theoperation of the overpressure valve if fitted to the vehicle, run test11 Incorrectopera tion of the
ov erpressure valve.
Re pair if n ecessa ry.
Measure theresistanceof the rail press u r e regulator betweentracks 1 and 2.
If the resistance is not3±1Ωat20˚C,replacetheinjection pump.
Ch eckthe continuity and absence of interference resistanceof the followingconnections:
Injection computer brown 48-track
connectorB,track M4Track 2 of the rail pressure regulator (fuel flow actuator)
Injection supply relay mountingtrack 5 track 1 of the rail pressure regulator (fuel flow actuator)
Re pair if n ecessa ry.
Ch eck the rail pressuresensor using the interpretation ofDF0 07 Rail pressure sensor circuit.
Re pair if n ecessa ry.
If the fault isstill present,check t hat thecomputeroutput is working correctly.
●Either using anammeter:
With the regulator connected, connect the current clamp to the regulator'strack 1connection,respecting t he
direction of the current.
Cle ar a ny rail pressure sensor faults and use commandAC011 Rail pressureregulator.
Th eammeter should display ten cycles of two successive currents:~0.6Athen~2A.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-82V3 MR-372-J84-13B250$360.mif
DF053
CONTINUED 4
2.DEF to
8.DEF
NOTESNone
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit by running test 2 Low pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the pressure regulator between its tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity and for the absence of interference resistance on the following connections:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator
Injection supply relay mounting track 5 track 1 of the rail pressure regulator
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-95V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF057
CONTINUED
Check the power supply to the water detection sensor:
+ 12 V after relay track 1 water detection sensor
earth track 2 water detection sensor
Carry out the necessary repairs.
If none of these checks reveal any faults:
–Replace the water detection sensor (see MR 364, Mechanics, 13A, Fuel supply).
–Clear the fault.
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds,
to confirm the repair.
Note:
if the level of water in the fuel filter unit is lower than the sensor electrodes, certain driving conditions (on a bend,
hill) may causethe injection warning light to light up erratically.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -102V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF086
PRESENT
OR
STOREDCOOLANT PUMP RELAY CONTROL CIRCUIT
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition is switched off and after a wait of 1
minute, or following a AC195 Electric coolant pump actuator command.
Special notes:
The control relay is located in the engine compartment connection unit.
If the fault is present:
–the EGR function is inhibited,
–the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CO.0
NOTESNone
Test the electric coolant pump relay (A 20A) and check it is operating correctly.
Check the injection computer connections.
Repair if necessary.
Check the continuity between the following connections: Tracks B1 and B5 of the coolant pump relay mounting.
If the check show the correct results,
Check the continuity and insulation to earth of the following connections:
Injection computer brown 48-track connector B, track H4Track B2 of the coolant pump relay
mounting
Injection supply relay mounting, Track 5Track B1 of the coolant pump relay
mounting
Injection supply relay mounting, Track 5Track B5 of the coolant pump relay
mounting
Turbocharger bearing coolant pump connector, Track 1Track B3 of the coolant pump relay
mounting
Check for the earth on Track 2 of the turbocharger bearing coolant pump connector.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF086
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -103V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF086
CONTINUED
CC.1
NOTESNone
Test the electric coolant pump relay (A 20A) and check it is operating correctly.
Check the injection computer connections.
Repair if necessary.
Check the continuity between the following connections: Tracks B1 and B5 of the coolant pump relay mounting.
Check the continuity and insulation to + 12 V on the following connections:
Injection computer brown 48-track connector B, track H4Track B2 of the coolant pump relay
mounting
Turbocharger bearing coolant pump connector, Track 2 Earth
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.