DIESEL INJECTION
Fault finding – Introduction13B
13B - 2V3 MR-372-J84-13B250$045.mif
113B
EDC16
PROGRAM No: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Introduction
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type
Fault finding procedures (this manual):
–Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma (CD-ROM), paper version.
Type of diagnostic tools
–CLIP + CAN sensor
Special tooling required
3. RECAP
Procedure
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (forced + after ignition
feed).
–vehicle's card in reader;
–press and hold the Start button (longer than 5 seconds) with start-up conditions not present,
–connect the diagnostic tool and perform the required operations.
To cut off the + after ignition feed, proceed as follows:
–disconnect the diagnostic tool,
–vehicle card in reader,
–press the Start button twice briefly (less than 3 seconds),
–ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the
instrument panel have gone out. Vehicle(s): MEGANE II, SCENIC II
Engine type and suffix: F9Q 804
Function concerned: DIESEL INJECTIONName of computer: BOSCH EDC16 C3
Program no.: C1
Vdiag No.: 51
Special tooling required
Multimeter
+ Elé. 1590Computer connection bornier
Or Elé. 1681Universal bornier
EDC16_V51_PRELI
MR-372-J84-13B250$045.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -105V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF097
PRESENT
OR
STOREDCAMSHAFT SENSOR CIRCUIT
1.DEF : No signal
2.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
A drop in engine speed followed by nominal behaviour from the vehicle is possible.
Special notes:
If this fault is present:
–It is impossible to start the vehicle,
–the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
1.DEF
2.DEF
NOTESCheck the conformity of the + 12 V after relay supply line,
from track 2 of the UPC PPM1 connector.
(Use the Wiring Diagrams for the vehicle)
Check the camshaft sensor connections.
Check the injection computer connections.
Check that the camshaft sensor is correctly positioned and mounted.
Also check the general condition, (damaged housing, heating up, etc.)
Carry out the necessary repairs.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF097
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -128V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF652
PRESENT
OR
STOREDTURBINE UPSTREAM TEMPERATURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Short circuit or open circuit to + 12 V
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present:
–ignition is on (CC.0),
–following a road test, engine warm (CO.1).
Special notes:
If the fault is present:
–the EGR function is inhibited,
–particle filter regeneration is inhibited,
–the vehicle performance is reduced,
–the level 1 warning light is illuminated.
Priorities when dealing with a number of faults:
DF011 Sensor voltage supply no. 1
IMPORTANT
The turbine upstream temperature sensor only measures temperatures above
200˚C.
Check the condition of the turbine upstream temperature sensor connector (see Wiring Diagram Technical Note,
Mégane II, Scénic II, component code 1589).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II, Scénic II, component code 120).
If one of the connectors is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring
repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF652
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -215V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC001
PREHEATING UNIT
NOTESThis command is only carried out if the fault DF025 Preheating unit fault finding
connection, or DF017 Preheating unit control circuit is present or stored and if no
other fault is present.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Connect the diagnostic tool and turn on the ignition.
With the preheating unit connected:
–connect the negative terminal of the voltmeter to track 8 of the preheating unit,
–connect the positive terminal of the voltmeter to the + 12 V battery,
–run command AC001 Preheating unit.
if the voltmeter does not indicate the battery voltage while the command is running (ten 1 second ON/OFF cycles):
1Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2Check the following connections for continuity and the absence of interference resistance:
Injection computer connector C track E2 track 8 of the preheating unit connector
Injection computer connector C track A4 Track 3 of the preheating unit connector
Repair if necessary.
3Check the connections on the pre-postheating unit, heater plugs and injection computer.
Repair if necessary.
4Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω replace the faulty plug(s).
5Check the continuity and absence of interference resistance between:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
6Then check for + 12 V supply on track 4 of the preheating relay connector.
If the fault is still present, replace the preheating unit.
EDC16_V51_AC001
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -223V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault Finding Chart
ALP1 No dialogue with engine management computer
Try to establish dialogue with a computer on another vehicle to make sure that the diagnostic tool is not faulty.
Check the battery voltage and make the necessary adjustments to obtain a correct voltage (9.5 V < Battery
voltage < 17.5 V).
If the tool is not at fault, and dialogue cannot be established with any other computer on the same vehicle, the cause
could be a faulty computer interfering on the multiplex network.
disconnect the engine management computer.
try to establish dialogue with another computer.
if the fault is still present, reconnect the computer and proceed by elimination by successively disconnecting all the
following computers (according to wiring diagram and equipment): air conditioning, airbag, abs and esp, uch,
instrument panel, central communication unit, proximity sensor.
Try to establish dialogue after disconnecting each line:
if, after a disconnection, you manage to establish dialogue, perform the fault finding procedure for the relevant
computer.
perform fault finding on the multiplex network using the diagnostic tool.
Check for the presence and the condition of the injection fuses on the UPC, and/or the engine fuse box.
check the connection of the computer connectors and the condition of its connections.
Check the injection computer earths (quality, oxidation, earth bolts secure on the battery terminal).
Check that the supply to the computer is correct:
Earth on tracks H1, G4 and H4 of black 32-track connector A.
+ after ignition feed on track D1 of black 32 track connector A.
Check that the power supply to the diagnostic socket is correct:
+ before ignition feed on track 16.
+ after ignition feed on track 1.
Earth on tracks 4 and 5.
If dialogue has still not been established after these checks, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP1
DIESEL INJECTION
Fault finding – Test13B
13B -260V3 MR-372-J84-13B250$900.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
TEST8
CONTINUED 3
Fit the blanking plugs (B), from the kit (part number 77 01 208 229), on the end pieces of the fuel return pipe.
If Mot. 1760 is not fitted on the injectors immediately, place blanking plugs (A) on the injector fuel return openings.
On the pipes of Mot.1760 (see illustration 113195 above), remove the clips and the plugs from the end pieces (on
the right in the diagram) and leave the plugs (on the left in the diagram) in place.