EC
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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace cooling fan motor. .
OK or NG OK >> Replace IPDM E/R. Refer to
PG-27, " Removal and Installation of IPDM E/R " .
NG >> Repair or replace harness or connector.
Main 13 Causes of Overheating INFOID:0000000004500285
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual No blocking —
2 • Coolant mixture • Coolant tester See MA-15, " Anti-freeze Coolant Mixture Ratio " .
3 • Coolant level • Visual Coolant up to MAX level in reservoir tank and radiator
filler neck See
CO-35, " Inspection " .
4 • Radiator cap • Pressure tester See CO-40, " Checking Radiator Cap " .
ON* 2
5 • Coolant leaks • Visual No leaks See CO-35, " Inspection " .
ON* 2
6 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hot See
CO-45 , and
CO-47 ON*
1
7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1412, " Diagnosis Procedure " ).
OFF 8 • Combustion gas leak • Color checker chemical tester 4 Gas analyzerNegative —
ON* 3
9 • Coolant temperature
gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual No overflow during driving
and idling See
CO-35, " Changing
Engine Coolant " .
EC-1416< SERVICE INFOMATION >
[MR TYPE 2]
DTC P1217 ENGINE
OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more informat ion, refer to CO-32 .
Component Inspection INFOID:0000000004500286
COOLING FAN MOTOR
Model with A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Models without A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor. OFF*
4
10 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank See
CO-35, " Inspection " .
OFF 11 • Water control valve • Remove and inspect
the valve Within the specified value See
CO-47, " Removal
and Installation "
OFF 12 • Cylinder head • Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) See
EM-185 .
13 • Cylinder block and pis- tons • Visual No scuffing on cylinder
walls or piston See
EM-199 .
Engine Step Inspection item Equipment Standard Reference Terminals
(+) (-)
Cooling fan motor 1 2 SEF888V
Speed
terminals
(+) ( −)
Cooling fan motor Low 1 4
2 3
High 1 and 2 3 and 4 SEF734W
Engine Oil Pressure " .
If difference is extreme, check oil passage and oil pump for oil leaks.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-42, " Recommended Chemical Product
and Sealant " .
c. Check engine oil level.
d. After warming up engine, make sure there are no leaks of engine oil with running engine.
Draining INFOID:0000000004784338
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause ski n cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park vehicle on a level surface and check for engine oil leakage from engine compo- nents. Refer to LU-7, " Inspection " .
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
Refilling INFOID:0000000004784339
1. Install drain plug with new washer. Refer to EM-39, " Exploded View " .
CAUTION:
Be sure to clean drain plug and install with new washer.
2. Refill with new engine oil. Engine oil specification and viscosity: Refer to MA-14, " Fluids and Lubricants " .
CAUTION:
• The refill capacity depends on the engine oi l temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the pr oper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to LU-7, " Inspection " .
Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2) Exploded View " .
ENGINE OIL
LU-17
< SERVICE INFORMATION >
[MR18DE] C
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M A LU
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4. Install oil pressure gauge and hose.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load. Refer to LU-22, " Standard and Limit " .
If difference is extreme, check oi l passage and oil pump for oil leaks.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Silicone RT V Sealant or equivalent. Refer to GI-42, " Recommended Chemical Product
and Sealant " .
c. Check engine oil level.
d. After warming up engine, make sure there are no leaks of engine oil with running engine.
Changing Engine Oil INFOID:0000000004307169
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thorough ly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park vehicle on a level surf ace and check for engine oil leakage from engine compo-
nents. Refer to LU-16, " Inspection " .
2. Stop the engine and wait for 10 minutes. Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2) WBIA0571E
Oil pressure switch : 14.7 N·
m (1.5 kg-m, 11 ft-lb)
Com-
ponent " .
CAUTION:
Be sure to clean drain plug (2 ) and install with new washer.
6. Refill with new engine oil. Refer to MA-14 .
CAUTION:
• The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil- ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-16, " Inspection " .
ENGINE MAINTENANCE (HR16DE)
MA-19
< SERVICE INFORMATION >
C
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8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specif ied level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
FLUSHING COOLING SYSTEM 1. Install reservoir tank if removed. Refer to CO-16, " Component " .
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-96, " Disassem-
bly and Assembly " .
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-16, " Component " .
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
FUEL LINES
FUEL LINES : Checking Fuel Line INFOID:0000000004803414
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
AIR CLEANER FILTER Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
SMA803A
MA-22< SERVICE INFORMATION >
ENGINE MAINTENANCE (HR16DE)
3. Install oil pressure gauge and hose.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load. Refer to LU-10, " Engine Oil Pressure " .
If difference is extreme, check oil passage and oil pump for oil leaks.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
6. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-42, " Recommended Chemical Product
and Sealant " .
c. Check engine oil level.
d. After warming up engine, make sure there are no leaks of engine oil with running engine.
ENGINE OIL : Draining INFOID:0000000004806011
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause ski n cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park vehicle on a level surface and check for engine oil leakage from engine compo- nents. Refer to MA-20, " ENGINE OIL : Inspection " .
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
ENGINE OIL : Refilling INFOID:0000000004806012
1. Install drain plug with new washer. Refer to EM-39, " Exploded View " .
CAUTION:
Be sure to clean drain plug and install with new washer.
2. Refill with new engine oil. Engine oil specification and viscosity: Refer to MA-14, " Fluids and Lubricants " .
CAUTION:
• The refill capacity depends on the engine oi l temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the pr oper amount of engine oil in the engine.
3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to MA-20, " ENGINE OIL : Inspection " .
OIL FILTER Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2) WBIA0571E
Oil pressure switch : Refer to
EM-95, " Exploded View " .
MA-32< SERVICE INFORMATION >
ENGINE MAINTENANCE (MR18DE)
4. Install oil pressure gauge and hose.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load. Refer to LU-22, " Standard and Limit " .
If difference is extreme, check oil passage and oil pump for oil leaks.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-42, " Recommended Chemical Product
and Sealant " .
c. Check engine oil level.
d. After warming up engine, make sure there are no leaks of engine oil with running engine.
ENGINE OIL : Changing Engine Oil INFOID:0000000004683695
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause ski n cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park vehicle on a level surface and check for engine oil leakage from engine compo- nents. Refer to MA-30, " ENGINE OIL : Inspection " .
2. Stop the engine and wait for 10 minutes. Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2) WBIA0571E
Oil pressure switch : 14.7 N·m (1.5 kg-m, 11 ft-lb)