FUEL PUMP
EC-991
< SERVICE INFOMATION >
[MR TYPE 1] C
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FUEL PUMP
Description INFOID:0000000004537529
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engi ne is rotating, and causes the pump to operate. If the
engine speed signal is not received when the ignition s witch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump rela y, which in turn controls the fuel pump.
COMPONENT DESCRIPTION A turbine type design fuel pump is used in the fuel tank.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel level sensor (3)
• Fuel tank temperature sensor (4)
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004537530
Specification data are reference values. Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
Fuel pump control Fuel pump relay
Battery Battery voltage* Condition Fuel pump operation
Ignition switch is turned to ON Operates for 1 second
Engine running and cranking Operates
Engine: Stopped Stops in 1.5 seconds
Except as shown above Stops BBIA0704E
MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY • For 1 second after turning ignition switch ON
• Engine running or cranking ON
• Except above conditions OFF
EC-1000< SERVICE INFOMATION >
[MR TYPE 1]
IGNITION SIGNAL
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnosis Procedure INFOID:00000000045375371.
CHECK ENGINE START
Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No Yes (With CONSULT-III)>>GO TO 2.
Yes (Without CONSULT-III)>>GO TO 3.
No >> GO TO 4. 2.
CHECK OVERALL FUNCTION
With CONSULT-III
1. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
2. Make sure that each circuit produces a momentary engine speed drop.
OK or NG OK >>
INSPECTION END
NG >> GO TO 10. 3.
CHECK OVERALL FUNCTION
Without CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM terminals 17, 18, 21, 22
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
17
18
21
22 R
LG
G
SB Ignition signal No. 1
Ignition signal No. 2
Ignition signal No. 4
Ignition signal No. 3 [Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle 0 - 0.3V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm 0.2 - 0.5V PBIA9265J
PBIA9266J
PBIA9567J
PBIA9265J
IGNITION SIGNAL
EC-1001
< SERVICE INFOMATION >
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OK >>
INSPECTION END
NG >> GO TO 10. 4.
CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminal 105 and ground with CONSULT-III or tester.
OK or NG OK >> GO TO 5.
NG >> Go to EC-627 .
5.
CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser-2 (1) harness connector.
3. Turn ignition switch ON.
4. Check voltage between condenser-2 terminal 1 and ground with CONSULT-III or tester.
OK or NG OK >> GO TO 8.
NG >> GO TO 6. 6.
CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E43.
3. Check harness continuity between IPDM E/R terminal 3 and condenser-2 terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG OK >> Go to
EC-627 .
NG >> GO TO 7. 7.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8 Voltage: Battery voltage
PBIA9575J
PBIB3329E
Voltage: Battery voltage
PBIB0624E
Continuity should exist.
EC-1002< SERVICE INFOMATION >
[MR TYPE 1]
IGNITION SIGNAL
• Harness for open or short between IPDM E/R and condenser-2 >> Repair open circuit or short to ground or short to power in harness or connectors. 8.
CHECK CONDENSER-2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between condenser-2 terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors. 9.
CHECK CONDENSER-2
Refer to EC-1003, " Component Inspection "
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-2. 10.
CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil (1) harness connector.
4. Turn ignition switch ON.
5. Check voltage between ignition coil terminal 3 and ground with CONSULT-III or tester.
OK or NG OK >> GO TO 12.
NG >> GO TO 11. 11.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connector F8
• Harness for open or short between ignition coil and harness connector F8
>> Repair or replace harness or connectors. 12.
CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. Continuity should exist.
PBIB3328E
Voltage: Battery voltage
PBIB0138E
IGNITION SIGNAL
EC-1003
< SERVICE INFOMATION >
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2. Check harness continuity between ignition coil terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors. 13.
CHECK IGNITION COIL OUTPUT SI GNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM termi nals 17, 18, 21, 22 and ignition coil terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. 14.
CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-1003, " Component Inspection " .
OK or NG OK >> GO TO 15.
NG >> Replace ignition coil with power transistor. 15.
CHECK INTERMITTENT INCIDENT
Refer to EC-626 .
>> INSPECTION END
Component Inspection INFOID:0000000004537538
IGNITION COIL WITH POWER TRANSISTOR CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor. If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected. Continuity should exist.
Continuity should exist.
Terminal No. (Polarity) Resistance Ω [at 25 °C (77 °F)]
1 and 2 Except 0 or ∞
1 and 3 Except 0
2 and 3 PBIB0847E
EC-1004< SERVICE INFOMATION >
[MR TYPE 1]
IGNITION SIGNAL
7. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres- sure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
- : Vehicle front
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
• It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER-2
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
3. Check resistance between condenser-2 terminals 1 and 2.
4. If NG, replace condenser-2.
Removal and Installation INFOID:0000000004537539
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-153 .
Spark should be generated. PBIB2958E
PBIB2325E
Resistance: Above 1 M
Ω [at 25 °C (77 °F)] PBIB0794E
EC-1008< SERVICE INFOMATION >
[MR TYPE 1]
REFRIGERANT PRESSURE SENSOR
1. Disconnect refrigerant pressure sensor (1) harness connector.
- : Vehicle front
2. Turn ignition switch ON.
3. Check voltage between refrigerant pressure sensor terminal 3 and ground with CONSULT-III or tester.
OK or NG OK >> GO TO 5.
NG >> GO TO 4. 4.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness for open or short between refrigerant pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors. 5.
CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between refrigerant pressure sensor terminal 1 and ECM terminal 48.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 7.
NG >> GO TO 6. 6.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness for open or short between refrigerant pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors. 7.
CHECK REFRIGERANT PRESSURE SENSOR INPU T SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between refrigerant pressure sensor terminal 2 and ECM terminal 41. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG BBIA0713E
Voltage: Approximately 5V
SEF479Y
Continuity should exist.
Continuity should exist.
EC
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description INFOID:0000000004499911
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric thro ttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE i ndicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION Press MAIN switch. (The CRUISE indicato r in combination meter illuminates.)
When vehicle speed reaches a desired speed between appr oximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET indi cator in combination meter illuminates.)
ACCELERATE OPERATION If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION When any of following conditions exis t, cruise operation will be canceled.
• CANCEL switch is pressed
• More than two switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever is changed to N, P, R position (A/T and CVT models)
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to t he normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator
Stop lamp switch Brake pedal operation
ASCD clutch switch (M/T models) Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Park/neutral position (PNP) switch Gear position
ABS actuator and electric unit (con-
trol unit) Vehicle speed*
Combination meter
TCM Powertrain revolution*