ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-1043
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
K L
M A EC
NP
O
Does water drain from
the EVAP canister?
Yes or No Yes >> GO TO 3.
No >> GO TO 6. 3.
REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4. 4.
CHECK DRAIN FILTER
Refer to EC-1045, " Component Inspection " .
OK or NG OK >> GO TO 5.
NG >> Replace drain filter. 5.
DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. 6.
CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-1045, " Component Inspection " .
OK or NG OK >>
INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING. 1.
CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 2.
NG >> GO TO 3. 2.
CHECK IF EVAP CANISTER SATURATED WITH WATER PBIB1213E
), skip step 1.
1. Erase DTC in TCM.
2. Select "ENGINE" with CONSULT-III.
3. Select "SELF-DIAG RESULTS". MISFIRE
A2H No. 1 Cylinder Misfire
P0301 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0301 0CH 24H Misfire counts for last/current driving cy-
cles
A3H No. 2 Cylinder Misfire P0302 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0302 0CH 24H Misfire counts for last/current driving cy-
cles
A4H No. 3 Cylinder Misfire P0303 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0303 0CH 24H Misfire counts for last/current driving cy-
cles
A5H No. 4 Cylinder Misfire P0304 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0304 0CH 24H Misfire counts for last/current driving cy-
cles
A6H No. 5 Cylinder Misfire P0305 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0305 0CH 24H Misfire counts for last/current driving cy-
cles
A7H No. 6 Cylinder Misfire P0306 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0306 0CH 24H Misfire counts for last/current driving cy-
cles
A8H No. 7 Cylinder Misfire P0307 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0307 0CH 24H Misfire counts for last/current driving cy-
cles
A9H No. 8 Cylinder Misfire P0308 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0308 0CH 24H Misfire counts for last/current driving cy-
cles
Item
OBD-
MID Self-diagnostic test item DTC Test value and Test
limit
(GST display) Description
TID Unit and
Scaling ID
EC
NP
O
1 - 6: The numbers refer to the order of inspection.
(continued on next table)
SYSTEM — ENGINE MECHANICAL & OTHER Intake valve timing control solenoid valve cir-
cuit 3 2 1 3 2 2 3 3
EC-1165Park/neutral position (P
NP) switch circuit 3 3 3 3 3 EC-1401Refrigerant pressure sensor circuit 2 3 3 4
EC-1527Electrical load signal circuit 3
EC-1506Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2
MTC-22ABS actuator and electric unit (control unit) 4
BRC-8SYMPTOM
ReferenceHARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA SYMPTOM
Reference
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-9Fuel piping 5 5 5 5 5 5
EM-156Vapor lock
—
Valve deposit 5 5 5 5 5 5 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
DTC P0442 EVAP CONTROL SYSTEM
EC-1319
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
K L
M A EC
NP
O
1. Remove EVAP canister with EVAP canister vent c
ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 11.
No (With CONSULT-III)>>GO TO 13.
No (Without CONSULT-III)>>GO TO 14. 11.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK (With CONSULT-III)>>GO TO 13.
OK (Without CONSULT-III)>>GO TO 14.
NG >> GO TO 12. 12.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister. 13.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG OK >> GO TO 16.
NG >> GO TO 15. 14.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG OK >> GO TO 16.
NG >> GO TO 15. 15.
CHECK VACUUM HOSE PBIB1213E
Vacuum should exist.
Vacuum should exist.
EC-1328< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” m ode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG OK >> GO TO 8.
NG >> GO TO 7. 7.
CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-1329, " Component Inspection " .
OK or NG OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve. 8.
CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower. 9.
CHECK DRAIN FILTER
Refer to EC-1314, " Component Inspection " .
OK or NG OK >> GO TO 10.
NG >> Replace drain filter. 10.
CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-1340, " Component Inspection " .
OK or NG OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve. 11.
CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
YES or NO YES >> GO TO 12.
NO >> GO TO 14. 12.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
OK or NG OK >> GO TO 14.
NG >> GO TO 13. 13.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage PBIB1213E
The weight should be less than 1.9 kg (4.2 lb).
EC-1346< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
2. Does water drain from the EVAP canister.
Yes or No Yes >> GO TO 5.
No >> GO TO 7. 5.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 7.
NG >> GO TO 6. 6.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. 7.
CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor (1) harness connector.
- EVAP canister (2)
- EVAP canister vent control valve (3)
2. Check connectors for water.
OK or NG OK >> GO TO 8.
NG >> Replace EVAP control system pressure sensor. 8.
CHECK EVAP CONTROL SY STEM PRESSURE SENSOR
Refer to EC-1350, " Component Inspection " .
OK or NG OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor. 9.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004501192
EVAP CANISTER VENT CONTROL VALVE PBIB1213E
Water should not exist.
BBIA0693E
DTC P0453 EVAP CONTROL
SYSTEM PRESSURE SENSOR
EC-1365
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
K L
M A EC
NP
O 20.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 22.
NG >> GO TO 21. 21.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister. 22.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004501198
EVAP CONTROL SYSTEM PRESSURE SENSOR 1. Remove EVAP control system pr essure sensor with its harness connec tor connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 42 (EVAP control system pressure sensor signal) and
ground under the following conditions.
CAUTION:
• Always calibrate the vacuum pu mp gauge when using it.
• Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor. Applied vacuum kPa
(mmHg, inHg) Voltage V
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value PBIB3314E
EC-1378< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0456 EVAP CONTROL SYSTEM
2. Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 11.
No (With CONSULT-III)>>GO TO 13.
No (Without CONSULT-III)>>GO TO 14. 11.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK (With CONSULT-III)>>GO TO 13.
OK (Without CONSULT-III)>>GO TO 14.
NG >> GO TO 12. 12.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. 13.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG OK >> GO TO 16.
NG >> GO TO 15. 14.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG OK >> GO TO 17.
NG >> GO TO 15. 15.
CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-1106, " Vacuum Hose Drawing " .
OK or NG PBIB1213E
Vacuum should exist.
Vacuum should exist.