EC-534< SERVICE INFOMATION >
[MR TYPE 1]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 3.
No >> GO TO 5. 3.
REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4. 4.
DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. 5.
CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-535, " Component Inspection " .
OK or NG OK >>
INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING. 1.
CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 2.
NG >> GO TO 3. 2.
CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 3.
No >> GO TO 5. 3.
REPLACE EVAP CANISTER
Replace EVAP canister with a new one. PBIB1213E
PBIB1213E
), skip step 1.
1. Erase DTC in TCM.
2. Select "ENGINE" with CONSULT-III.
3. Select "SELF-DIAG RESULTS". MISFIRE
A2H No.1 Cylinder Misfire
P0301 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0301 0CH 24H Misfire counts for last/current driving cy-
cles
A3H No.2 Cylinder Misfire P0302 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0302 0CH 24H Misfire counts for last/current driving cy-
cles
A4H No.3 Cylinder Misfire P0303 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0303 0CH 24H Misfire counts for last/current driving cy-
cles
A5H No.4 Cylinder Misfire P0304 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0304 0CH 24H Misfire counts for last/current driving cy-
cles
A6H No.5 Cylinder Misfire P0305 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0305 0CH 24H Misfire counts for last/current driving cy-
cles
A7H No.6 Cylinder Misfire P0306 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0306 0CH 24H Misfire counts for last/current driving cy-
cles
A8H No.7 Cylinder Misfire P0307 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0307 0CH 24H Misfire counts for last/current driving cy-
cles
A9H No.8 Cylinder Misfire P0308 0BH 24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0308 0CH 24H Misfire counts for last/current driving cy-
cles
Item
OBD-
MID Self-diagnostic test item DTC Test value and Test
limit
(GST display) Description
TID Unit and
Scaling ID
EC
NP
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER Intake valve timing control solenoid valve cir-
cuit 3 2 1 3 2 2 3 3
EC-650Park/neutral position (P
NP) switch circuit 3 3 3 3 3 EC-879Refrigerant pressure sensor circuit 2 3 3 4
EC-1005Electrical load signal circuit 3
EC-984Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2
MTC-22ABS actuator and electric unit (control unit) 4
BRC-8SYMPTOM
Reference
pageHARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-9Fuel piping 5 5 5 5 5 5
EM-156Vapor lock
—
Valve deposit 5 5 5 5 5 5 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
DTC P0442 EVAP CONTROL SYSTEM
EC-801
< SERVICE INFOMATION >
[MR TYPE 1] C
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2. Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13. 10.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11. 11.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister. 12.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. 13.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG OK >> GO TO 16.
NG >> GO TO 14. 14.
CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-594, " Vacuum Hose Drawing " .
OK or NG PBIB1213E
Vacuum should exist.
Vacuum should exist.
DTC P0443 EVAP CANISTE
R PURGE VOLUME CONTROL SOLENOID VALVE
EC-809
< SERVICE INFOMATION >
[MR TYPE 1] C
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4. Perform “PURG VOL CONT/V” in
“ACTIVE TEST” mode with CONSULT- III. Check that engine speed var-
ies according to the valve opening.
OK or NG OK >> GO TO 8.
NG >> GO TO 7. 7.
CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-810, " Component Inspection " .
OK or NG OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve. 8.
CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower. 9.
CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-821, " Component Inspection " .
OK or NG OK >> GO TO 10.
NG >> Replace EVAP canister vent control valve. 10.
CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP c anister vent control valve attached.
2. Does water drain from the EVAP canister?
YES or NO YES >> GO TO 11.
NO >> GO TO 13. 11.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
OK or NG OK >> GO TO 13.
NG >> GO TO 12. 12.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehi cle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. 13.
CHECK INTERMITTENT INCIDENT
Refer to EC-626 . PBIB1213E
The weight should be less than 1.9 kg (4.2 lb).
EC-826< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Diagnosis Procedure INFOID:00000000045373201.
CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EVAP canister vent control valve (3).
3. Check the rubber tube for clogging.
- EVAP control system pressure sensor (1)
- EVAP canister (2)
OK or NG OK >> GO TO 2.
NG >> Clean rubber tube using an air blower. 2.
CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-827, " Component Inspection " .
OK or NG OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve. 3.
CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister.
Yes or No Yes >> GO TO 4.
No >> GO TO 6. 4.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG TERMI-
NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
28 W EVAP canister vent control
valve [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF 0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
105 G Power supply for ECM [Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V) BBIA0693E
PBIB1213E
DTC P0453 EVAP CONTROL
SYSTEM PRESSURE SENSOR
EC-845
< SERVICE INFOMATION >
[MR TYPE 1] C
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1. Check harness continuity between ECM terminal 42 and EVAP control system pressure sensor terminal
2. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. 14.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness connectors M69, E7
• Harness connectors B102, M13
• Harness for open or short between ECM and EVAP control system pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors. 15.
CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging, vent and kinked.
OK or NG OK >> GO TO 16.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube. 16.
CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-821, " Component Inspection " .
OK or NG OK >> GO TO 17.
NG >> Replace EVAP canister vent control valve. 17.
CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-846, " Component Inspection " .
OK or NG OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor. 18.
CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No Yes >> GO TO 19.
No >> GO TO 21. 19.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG Continuity should exist.
PBIB1213E
EC-1042< SERVICE INFOMATION >
[MR TYPE 2]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System Description INFOID:0000000004499918
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO 2
fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-1086, " Fuel Pressure Check " .
- Disconnect negative battery cable.
• Always replace O-ring when the fu el gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine an d check for fuel leaks at connection.
• Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, r esulting in fuel spray and possibly a fire.
Diagnosis Procedure INFOID:0000000004499919
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG. 1.
CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 2.
NG >> GO TO 3. 2.
CHECK IF EVAP CANISTER SATURATED WITH WATER PBIB1387E