CVT-220< SERVICE INFORMATION >
[RE0F08B]
TROUBLE DIAGNOSIS
• Inspect for fluid leakage and check the fluid level. Refer to CVT-196, " Checking CVT Fluid " .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to wa rm up the vehicle so that the
CVT fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test. •It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D” position.Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorched Replace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harnesses, cool-
er pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
CVT Replace the CVT fluid and check for
improper operation of the CVT. SAT638A
SAT647B
SAT513G
SAT775B
TROUBLE DIAGNOSIS
CVT-223
< SERVICE INFORMATION >
[RE0F08B] D
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Road Test
INFOID:0000000004305594
DESCRIPTION • The purpose of the test is to determine overall performance of CVT and analyze causes of problems.
• The road test consists of the following three parts:
1. “Check Before Engine Is Started” CVT-224 .
2. “Check at Idle” CVT-224 .
3. “Cruise Test” CVT-226 .
Judgement Possible cause
Idle speed Low for all positions
(“P”, “R”, “N”, “D”, “L”) Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
• Oil pump wear
• Pressure regulator valve or plug sticking or spring fatigue
• Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
• Engine idle speed too low
Only low for a specific
position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
• Accelerator pedal position signal malfunction
• CVT fluid temperature sensor malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
• Pressure regulator valve or plug sticking
Stall speed Line pressure does
not rise higher than
the line pressure for
idle. Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
• Accelerator pedal position signal malfunction
• TCM malfunction
• Pressure control solenoid A (lin e pressure solenoid) malfunction (shorting, sticking in ON
state)
• Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position. Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
• Accelerator pedal position signal malfunction
• Pressure control solenoid A (l ine pressure solenoid) malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking
Only low for a specific
position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve. SAT786A
CVT-224< SERVICE INFORMATION >
[RE0F08B]
TROUBLE DIAGNOSIS
• Before road test, familiarize yourself with all test procedures and items to check.
• Perform tests on all items until s pecified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE
• Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-226, " Cruise Test " .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out. Check before Engine Is Started INFOID:00000000043055951.
CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds? YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.Refer to CVT-230, " CONSULT-III Function (TRANSMISSION) " .
3. Go to CVT-224, " Check at Idle " .
NO >> Stop “Road Test”. Go to CVT-325, " O/D OFF Indicator Lamp Does Not Come On " .
Check at Idle INFOID:00000000043055961.
CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started? SAT496G
CVT-226< SERVICE INFORMATION >
[RE0F08B]
TROUBLE DIAGNOSIS
Cruise Test INFOID:00000000043055971.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to wa rm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 2.
NG >> Mark the box of CVT-331, " Vehicle Speed Does Not
Change in "L" Position " on the
CVT-213, " How to Per-
form Trouble Diagnosis for Quick and Accurate Repair " .
Continue “Road Test”. 2.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 3.
NG >> Mark the box of CVT-332, " Vehicle Speed Does Not
Change in overdrive-off mode " on the
CVT-213, " How
to Perform Trouble Diagnosis for Quick and Accurate
Repair " . Continue “Road Test”.
3.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 3
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 4.
NG >> Mark the box of CVT-333, " Vehicle Speed Does Not
Change in "D" Position " on the
CVT-213, " How to Per-
form Trouble Diagnosis for Quick and Accurate Repair " .
Continue “Road Test”. 4.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 4
1. Park vehicle on flat surface.
2. Move selector lever to “L” position. CVT fluid operating temperature: 50 - 80
°C (122 - 176 °F) SCIA6644E
SCIA6644E
SCIA6644E
TROUBLE DIAGNOSIS
CVT-227
< SERVICE INFORMATION >
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3. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 5.
NG >> Mark the box of CVT-331, " Vehicle Speed Does Not
Change in "L" Position " on the
CVT-213, " How to Per-
form Trouble Diagnosis for Quick and Accurate Repair " .
Continue “Road Test”. 5.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 5
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to full depressing depressing accelerator pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 6.
NG >> Mark the box of CVT-332, " Vehicle Speed Does Not
Change in overdrive-off mode " on the
CVT-213, " How
to Perform Trouble Diagnosis for Quick and Accurate
Repair " . Continue “Road Test”.
6.
CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 6
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT- 228, " Vehicle Speed When Shifting Gears " .
OK or NG OK >> GO TO 7.
NG >> Mark the box of CVT-333, " Vehicle Speed Does Not
Change in "D" Position " on the
CVT-213, " How to Per-
form Trouble Diagnosis for Quick and Accurate Repair " .
Continue “Road Test”. 7.
CHECK ENGINE BRAKE FUNCTION — PART 1
1. Release accelerator pedal.
2. Check engine brake. (O/D OFF indicator lamp is off.)
Does engine braking effectively reduce speed in “ D ” position?
YES >> GO TO 8.
NO >> Mark the box of CVT-333, " Vehicle Does Not Decelerate by Engine Brake " on the
CVT-213, " How
to Perform Trouble Diagnosis for Quick and Accurate Repair " . Continue “Road Test”.
8.
CHECK ENGINE BRAKE FUNCTION — PART 2
1. Push overdrive control switch. (O/D OFF indicator lamp is on.)
2. Check engine brake.
Does engine braking effectively reduce speed in “ D ” position?
YES >> GO TO 9.
NO >> Mark the box of CVT-333, " Vehicle Does Not Decelerate by Engine Brake " on the
CVT-213, " How
to Perform Trouble Diagnosis for Quick and Accurate Repair " . Continue “Road Test”. SCIA4366E
SCIA4366E
SCIA4366E
CVT-228< SERVICE INFORMATION >
[RE0F08B]
TROUBLE DIAGNOSIS 9.
CHECK ENGINE BRAKE FUNCTION — PART 3
1. Move selector lever to “L” position.
2. Check engine brake.
Does engine braking effectively reduce speed in “ L ” position?
YES >> 1. Stop the vehicle.
2. Perform self-diagnosis. Refer to CVT-230, " CONSULT-III Function (TRANSMISSION) " .
NO >> Mark the box of CVT-333, " Vehicle Does Not Decelerate by Engine Brake " on the
CVT-213, " How
to Perform Trouble Diagnosis for Quick and Accurate Repair " . Then continue trouble diagnosis.
Vehicle Speed When Shifting Gears INFOID:0000000004305598
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference Value INFOID:0000000004305599
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
Data are reference values and are measured between each terminal and ground. Engine type Throttle position Shift pattern
Engine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE 8/8
“D” position
Overdrive-off mode “L” position 3,600 - 4,500 4,400 - 5,300
2/8 “D” position 1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600 “L” position 3,100 - 4,000 3,800 - 4,700 WCIA0717E
Terminal
Wire
color Item Condition Data (Approx.)
1 GR Pressure control
solenoid valve A
(Line pressure
solenoid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2 LG Pressure control
solenoid valve B
(Secondary
pressure sole-
noid valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3 SB Torque converter
clutch solenoid
valve When vehi-
cle cruises in
“D” position. When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.0 V
Item name Description
ENGINE BRAKE ADJ. The engine brake level setting can be canceled.
CONFORM CVTF DETERIORTN The CVT fluid deterioration level can be checked.
CVT
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CAUTION:
Touch “CLEAR” after changing CVT fluid, and then erase “CVTF DETERIORATION DATE”.
SELF-DIAGNOSTIC RESULT MODE After performing self-diagnosis, place check marks for results on the CVT-213, " How to Perform Trouble Diag-
nosis for Quick and Accurate Repair " . Reference pages are provided following the items.
Display Items List X: Applicable —: Not applicable
Less than 210000:
It is not necessary to change CVT fluid.
“CVTF DETERIORATION DATE”
Items (CONSULT-
III screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD-III (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN- GINE” with
CONSULT-III
or GST
CAN COMM CIR-
CUIT When TCM is not transmitting or receiving CAN communica-
tion signal for 2 seconds or more U1000 U1000
CVT-238CONTROL
UNIT(CAN) When detecting error during the initial diagnosis of CAN con-
troller of TCM U1010 U1010
CVT-241BRAKE SW/CIRC When the brake switch does not switch to ON or OFF P0703 —
CVT-242PNP SW/CIRC
When TCM does not receive the the correct voltage signal
(based on the gear position) from the switch P0705 P0705
CVT-244ATF TEMP SEN/
CIRC During running, the CVT fluid temperature sensor signal volt-
age is excessively high or low P0710 P0710
CVT-249INPUT SPD SEN/
CIRC • Input speed sensor (primary speed sensor) signal is not in-
put due to an open circuit
• An unexpected signal is input when vehicle is being driven P0715 P0715
CVT-254VEH SPD SEN/
CIR AT • Signal from vehicle speed sensor CVT [Output speed sen-
sor (Secondary speed sensor)] not input due to open or
short circuit
• Unexpected signal input during running P0720 P0720
CVT-258ENGINE SPEED
SIG • TCM does not receive the CAN communication signal from
the ECM
• Engine speed is too low while driving P0725 —
CVT-263BELT DAMG Unexpected gear ratio detected P0730 —
CVT-265TCC SOLENOID/
CIRC Normal voltage not applied to solenoid due to open or short
circuit P0740 P0740
CVT-266A/T TCC S/V
FNCTN • CVT cannot perform lock-up even if electrical circuit is good
• TCM detects as irregular by comparing difference value with slip rotation
• There is big difference engine speed and primary speed
when TCM lock-up signal is on P0744 P0744
CVT-271L/PRESS SOL/
CIRC • Normal voltage not applied to solenoid due to open or short
circuit
• TCM detects as irregular by comparing target value with
monitor value P0745 P0745
CVT-273PRS CNT SOL/A
FCTN Unexpected gear ratio was detected in the LOW side due to
excessively low line pressure P0746 P0746
CVT-278PRS CNT SOL/B
FCTN Secondary pressure is too high or too low compared with the
commanded value while driving P0776 P0776
CVT-280