TROUBLE DIAGNOSIS
CVT-45
< SERVICE INFORMATION >
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE • Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-47, " Cruise Test " .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engi ne Is Started INFOID:00000000046668871.
CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds? YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.Refer to CVT-51, " CONSULT-III Function (TRANSMISSION) " .
3. Go to CVT-45, " Check at Idle " .
NO >> Stop “Road Test”. Go to CVT-155, " O/D OFF Indicator Lamp Does Not Come On " .
Check at Idle INFOID:00000000046668881.
CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started? SAT496G
TROUBLE DIAGNOSIS
CVT-49
< SERVICE INFORMATION >
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CHECK ENGINE BRAKE FUNCTION — PART 3
1. Move selector lever to “L” position.
2. Check engine brake.
Does engine braking effectively reduce speed in “ L ” position?
YES >> 1. Stop the vehicle.
2. Perform self-diagnosis. Refer to CVT-51, " CONSULT-III Function (TRANSMISSION) " .
NO >> Mark the box of CVT-163, " Vehicle Does Not Decelerate by Engine Brake " on the
CVT-34, " How
to Perform Trouble Diagnosis for Quick and Accurate Repair " . Then continue trouble diagnosis.
Vehicle Speed When Shifting Gears INFOID:0000000004666890
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehi cle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference Value INFOID:0000000004666891
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift pattern
Engine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE 8/8
“D” position
Overdrive-off mode “L” position 3,600 - 4,500 4,400 - 5,300
2/8 “D” position 1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600 “L” position 3,200 - 4,100 3,900 - 4,800 WCIA0717E
Terminal
Wire
color Item Condition Data (Approx.)
1 GR Pressure control
solenoid valve A
(Line pressure
solenoid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2 LG Pressure control
solenoid valve B
(Secondary
pressure sole-
noid valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3 SB Torque converter
clutch solenoid
valve When vehi-
cle cruises in
“D” position. When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.0 V
How to Perform Trouble Diag-
nosis for Quick and Accurate Repair " . Reference pages are provided following the items.
Display Items List X: Applicable —: Not applicable
Item name Description
ENGINE BRAKE ADJ. The engine brake level setting can be canceled.
CONFORM CVTF DETERIORTN The CVT fluid deterioration level can be checked. CONTROL
UNIT(CAN) When detecting error during the initial diagnosis of CAN con-
troller of TCM U1010 U1010
CVT-63STARTER RELAY/
CIRC Is this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction
(And if it is OFF in “P” or “N” position, this is judged to be a
malfunction too) P0615 —
CVT-64BRAKE SW/CIRC When the brake switch does
not switch to ON or OFF P0703 — CVT-67PNP SW/CIRC
• PNP switch 1-4 signals input with impossible pattern
• PNP switch 3 monitor terminal open or short circuit P0705 P0705
CVT-69ATF TEMP SEN/
CIRC During running, the CVT fluid temperature sensor signal volt-
age is excessively high or low P0710 P0710
CVT-75INPUT SPD SEN/
CIRC • Input speed sensor (primary speed sensor) signal is not in-
put due to an open circuit
• An unexpected signal is input when vehicle is being driven P0715 P0715
CVT-80
CVT
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ENG SPEED (rpm) — X
SLIP REV (rpm) — X Difference between engine speed and primary
pulley speed
GEAR RATIO — X
G SPEED (G) — —
ACC PEDAL OPEN (0.0/8) X X Degree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used for
control is displayed.
TRQ RTO — —
SEC PRESS (MPa) — X
PRI PRESS (MPa) — X
ATFTEMP COUNT — X Means CVT fluid temperature. Actual oil temper-
ature ( °C) cannot be checked unless a numeric
value is converted. Refer to CVT-12 .
DSR REV (rpm) — —
DGEAR RATIO — —
DSTM STEP (step) — —
STM STEP (step) — X
LU PRS (MPa) — —
LINE PRS (MPa) — —
TGT SEC PRESS (MPa) — —
ISOLT1 (A) — X Torque converter clutch solenoid valve output
current
ISOLT2 (A) — X Pressure control solenoid valve A (line pressure
solenoid valve) output current
ISOLT3 (A) — X Pressure control solenoid valve B (secondary
pressure solenoid valve) output current
SOLMON1 (A) X X Torque converter clutch solenoid valve monitor
current
SOLMON2 (A) X X Pressure control solenoid valve A (line pressure
solenoid valve) monitor current
SOLMON3 (A) X X Pressure control solenoid valve B (secondary
pressure solenoid va lve) monitor current
INH SW3M (ON/OFF) X — PNP switch 3 ON-OFF status monitor
INH SW4 (ON/OFF) X — PNP switch 4 ON-OFF status
INH SW3 (ON/OFF) X — PNP switch 3 ON-OFF status
INH SW2 (ON/OFF) X — PNP switch 2 ON-OFF status
INH SW1 (ON/OFF) X — PNP switch 1 ON-OFF status
BRAKE SW (ON/OFF) X X Stop lamp switch (Signal input with CAN comuni-
cation)
Monitored item (Unit)
Monitor item selection
Remarks
ECU IN-
PUT SIG- NALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
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DTC P0703 STOP LAMP SWITCH CIRCUIT
Description INFOID:0000000004666912
ON, OFF status of the stop lamp switch is sent vi a the CAN communication from the combination meter to
TCM using the signal.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004666913
On Board Diagnosis Logic INFOID:0000000004666914
• This is not an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0703 BRAKE SW/CIRC” with CO NSULT-III is detected when the stop lamp switch
does not switch to ON and OFF.
- The stop lamp switch does not switch to ON, OFF.
Possible Cause INFOID:0000000004666915
• Harness or connectors (Stop lamp switch, and combination meter circuit are open or shorted.)
(CAN communication line is open or shorted.)
• Stop lamp switch
DTC Confirmation Procedure INFOID:0000000004666916
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESU LTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Start vehicle for at least 3 consecutive seconds.
5. If DTC is detected, go to CVT-67, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004666917CONSULT-III Function (TRANSMISSION) " .
Is any malfunction of the “ U1000 CAN COMM CIRCUIT ” indicated?
YES >> Check CAN communication line. Refer to
CVT-60 .
NO >> GO TO 2.
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DTC P0725 ENGINE SPEED SIGNAL
Description INFOID:0000000004666948
The engine speed signal is sent from the ECM to the TCM.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004666949
Remarks: Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004666950
• This is not an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0725 ENGINE SPEED SIG” with CONSULT-III is detected when TCM does not
receive the engine speed signal (input by CAN communication) from ECM.
Possible Cause INFOID:0000000004666951
Harness or connectors
(The ECM to the TCM circuit is open or shorted.)
DTC Confirmation Procedure INFOID:0000000004666952
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESU LTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MO NITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine and maintain the following conditions for at least 10 consecutive seconds. PRI SPEED SEN: More than 1000 rpm
3. If DTC is detected, go to CVT-89, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004666953 CONSULT-III
Function (ENGINE) " .
OK or NG OK >> GO TO 2.
NG >> Check the DTC detected item. Refer to EC-604, " CONSULT-III Function (ENGINE) " .
CON-
SULT-III Functi
on (TRANSMISSION) " .
OK or NG OK >> GO TO 3.
NG >> Check the DTC detected item. Refer to CVT-51, " CONSULT-III Function (TRANSMISSION) " .
Item name Condition Display value
ENG SPEED SIG Engine running Closely matches the tachometer reading.
ACC PEDAL OPEN Released accelerator pedal - Fully depressed accel-
erator pedal 0.0/8 - 8.0/8
.
OK >> GO TO 4.
NG >> Check ignition signal circuit. Refer to EC-996, " Component Description " .
DTC Confirmation Procedure " .
OK or NG OK >>
INSPECTION END
NG >> GO TO 5. TCM Terminal and Reference Value " .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG OK >>
INSPECTION END
NG >> Repair or replace damaged parts.
Item name Condition Display value
ENG SPEED SIG Engine running Closely matches the ta-
chometer reading.
ACC PEDAL OPEN Released accelerator
pedal - Fully depressed
accelerator pedal 0.0/8 - 8.0/8
CVT
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DTC P0730 BELT DAMAGE
Description INFOID:0000000004666954
TCM selects the gear ratio using the engine load (throttle position), the primary pulley revolution speed, and
the secondary pulley revolution speed as input signal. T hen it changes the operating pressure of the primary
pulley and the secondary pulley and changes the groove width of the pulley.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004666955
Remarks: Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004666956
• This is not an OBD-II self-diagnostic item.
• TCM calculates the actual gear ratio with input speed sensor (primary speed sensor) and output speed sen-
sor (secondary speed sensor).
• Diagnostic trouble code “P0730 BELT DAMG” with CONSUL T-III is detected, when TCM receives an unex-
pected gear ratio signal.
Possible Cause INFOID:0000000004666957
Transaxle assembly
DTC Confirmation Procedure INFOID:0000000004666958
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MO NITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that output voltage of CVT fluid temperature sensor is within the range below.
ATF TEMP SEN: 1.0 - 2.0 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to
increase the voltage (c ool down the fluid)
3. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
4. Start engine and maintain the following conditions for at least 30 consecutive seconds.
TEST START FROM 0 km/h (0 MPH)
CONSTANT ACCELERATION: Keep 30 sec or more
VEHICLE SPEED: 10 km/h (6 MPH) or more
ACC PEDAL OPEN: More than 1.0/8
RANGE: “D” position
ENG SPEED: 450 rpm or more
5. If DTC is detected, go to CVT-91, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004666959DTC Confirmation Procedure " .
Are any DTC displayed? YES - 1>> DTC except for “P0730 BELT DAMG” is displa
yed: Go to Check the DTC detected item. Refer to
CVT-51, " CONSULT-III Function (TRANSMISSION) " .
YES - 2>> DTC for “P0730 BELT DAMG” is displayed: Replace the transaxle assembly. Refer to CVT-182," Removal and Installation " .
NO >> INSPECTION END
Item name Condition Display value (Approx.)
GEAR RATIO During driving 2.56 - 0.43