Page 3979 of 4331
PB-4< SERVICE INFORMATION >
PREPARATION
PREPARATION
Commercial Service Tool INFOID:0000000004305222
Tool name Description
Power tool Removing nuts, bolts and screwsPIIB1407E
Page 3980 of 4331

PB
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PARKING BRAKE CONTROL
On-Vehicle Service INFOID:0000000004305223
OPERATION When parking brake lever is operated with a force of 196 N (20 kg-f,
44 lb-f), make sure parking brake le ver stroke is within the specified
number of notches. (Check it by listening and counting ratchet
clicks.)
INSPECTION • Make sure that the mounting conditions (looseness, backlash, etc.) of each component are normal.
• Check the following:
- Device assembly for bends, damage and cracks. Replace if any damage is noted.
- Cables and equalizer for wear and damage. Replace if any damage is noted.
- Parking brake switch. Replace if it does not work correctly.
ADJUSTMENT 1. Remove console mask cover. Refer to IP-12, " Removal and Installation " .
2. Engage parking brake lever, then lift up the end of the trim on the lever to access the adjusting nut.
3. Insert a deep socket wrench onto adjusting nut. Rotate adjusting nut to fully loosen cable, and then release parking brake lever.
4. Depress the foot brake about 10 ti mes and adjust the rear shoe clearance.
CAUTION:
Be sure to securely depress the foot brake.
5. Rotate brake drum to make sure that there is no drag.
6. Adjust parking brake cable with the following procedure.
a. When replace parking brake cable, operate parking br ake lever with a force of 490 N (50 kg-f, 110 lb-f)
about 10 times.
b. Engage parking brake lever, then lift up the end of the trim on the lever to access the adjusting nut.
c. Rotate adjusting nut to adjust parking brake lever stroke using a deep socket wrench.
d. Operate parking brake lever with a force of 196 N (20 kg-f, 44 lb-f), make sure the parking brake lever
stroke is within the specified number of notches. (Check it by listening and counting ratchet clicks.)
e. Make sure that there is no drag on rear brake with parking brake lever completely released.
7. Install console mask. Refer to IP-12, " Removal and Installation " .
Number of notches : Refer to
PB-8, " Parking Brake
Control " .
Parking Brake Control " .
Page 3982 of 4331
PB
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10. Remove adjusting nut and discard. Remove
the front cable from the device assembly.
CAUTION:
Discard the adjusting nut, do not reuse.
INSTALLATION Installation is in the reverse order of removal.
• Adjust clearance of rear brake shoes. Refer to PB-5, " On-Vehicle Service " .
Page 3984 of 4331

PG
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CONTENTS
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
POWER SUPPLY ROUTING CIRCUIT .......... .....3
Schematic ........................................................... ......3
Wiring Diagram - POWER - ................................ ......5
Fuse .................................................................... ....15
Fusible Link ......................................................... ....15
Circuit Breaker (Built Into BCM) .......................... ....15
Circuit Breaker .................................................... ....15
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ............. ....16
System Description ............................................. ....16
CAN Communication System Description ........... ....17
Function of Detecting Igni tion Relay Malfunction ....17
CONSULT-III Function (IPDM E/R) ..................... ....17
Auto Active Test .................................................. ....19
IPDM E/R Terminal Arrangement - Type A ......... ....22
IPDM E/R Terminal Arrangement - Type B ......... ....23
Terminal and Reference Value for IPDM E/R ..... ....24
IPDM E/R Power/Ground Circuit Inspection ....... ....26
Inspection with CONSULT- III (Self-Diagnosis) .......27
Removal and Installation of IPDM E/R ....................27 GROUND CIRCUI
T ........................................... 29
Ground Distribution .............................................. ....29
HARNESS ................... ...................................... 38
Harness Layout ................................................... ....38
Wiring Diagram Codes (Cell Codes) ................... ....57
ELECTRICAL UNITS LOCATION .................... 60
Electrical Units Location ...................................... ....60
HARNESS CONNECTOR ................................. 64
Description ........................................................... ....64
ELECTRICAL UNITS ........................................ 67
Terminal Arrangement ......................................... ....67
STANDARDIZED RELAY ................................. 68
Description ........................................................... ....68
SUPER MULTIPLE JUNCTION (SMJ) ............. 70
Terminal Arrangement ......................................... ....70
FUSE BLOCK-JUNCTION BOX (J/B) .............. 72
Terminal Arrangement ......................................... ....72
FUSE AND FUSIBLE LINK BOX ...................... 73
Terminal Arrangement ......................................... ....73
Page 4057 of 4331

PS
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CONTENTS
POWER STEERING SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Steering System .......................... ......2
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool .................................... ......4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....5
NVH Troubleshooting Chart ................................ ......5 STEERING WHEEL ...........................................
6
On-Vehicle Inspection and Service ..................... .....6
Removal and Installation ..................................... .....7
STEERING COLUMN ......................................... 9
Removal and Installation ..................................... .....9
POWER STEERING GEAR .............................. 12
Removal and Installation ..................................... ....12
Disassembly and Assembly ................................. ....13
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 17
Steering Wheel .................................................... ....17
Steering Angle ..................................................... ....17
Steering Column .................................................. ....17
Steering Outer Socket and Inner Socket .................17
Steering Gear ...................................................... ....18
Page 4060 of 4331
PS-4< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000004305928
The actual shapes of K ent-Moore tools may differ from thos e of special tools illustrated here.
Commercial Service Tool INFOID:0000000004305929
Tool number
(Kent-Moore No.)
Tool name Description
ST3127S000
(J-25742-1)
Preload gauge
(J-25765-A)
1. GG91030000
Torque wrench
2. HT62940000
( — )
Socket adapter (1/2")
3. HT62900000
( — )
Socket adapter (3/8") Inspecting rotating torque for steering column
assembly and pinion assembly
KV40107300
( — )
Boot Band crimping tool Installing boot bands
KV48103400
( — )
Preload adapter Inspecting of rotating torque for pinion assem-
bly S-NT541
ZZA1229D
ZZA0824D
Tool number
Tool name Description
Spring gauge Inspecting steering wheel turning force and
power steering gear linkage
Power tool Removing nuts and bolts LST025
PBIC0190E
Page 4073 of 4331

SERVICE DATA AND SPECIFICATIONS (SDS)
PS-17
< SERVICE INFORMATION >
C
D E
F
H I
J
K L
M A
B PS
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SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Wheel INFOID:0000000004305936
Steering Angle INFOID:0000000004305937
Steering Column INFOID:0000000004305938
Steering Outer Socket and Inner Socket INFOID:0000000004305939
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 - 35 mm (0 - 1.38 in)
Steering wheel turning force Less than 36 N (3.7 kg-f, 8.2 lb-f) Inner wheel
Degree minute (Decimal degree) Minimum 35
° 00 ′ (35.0 °)
Nominal 38 ° 00 ′ (38.0 °)
Maximum 39 ° 00 ′ (39.0 °)
Outer wheel
Degree minute (Decimal degree) 33
° 00 ′ (33.0 °) Steering column length “L”
Minimum 462.1 mm (18.19 in)
Nominal 464.1 mm (18.27 in)
Maximum 466.1 mm (18.35 in)
Steering column assembly rotating torque 0 - 2.1 N·m (0 - 0.21 kg-m, 0 - 18 in-lb)
Tilt operating range 20 mm (0.79 in)SGIA1293E
Steering gear type R24K
Outer socket ball stud Swinging torque 0.3 - 2.9 N·m (0.03 - 0.29 kg-m, 3.0 - 25 in-lb)
Measurement on spring balance
Measuring point: ball stud upper side 6.0 - 58 N (0.61 - 5.91 kg-f, 1.35 - 13.03 lb-f)
Axial end play 0.5 mm (0.020 in) or less
Inner socket ball joint Swinging torque 0.5 - 5.0 N·m (0.06 - 0.51 kg-m, 5 - 44 in-lb)
• Measurement on spring balance
• Measuring point at *mark shown 4.3 - 43.5 N (0.44 - 4.44 kg-f, 0.97 - 9.79 lb-f)
Axial end play 0.2 mm (0.008 in) or less
Page 4074 of 4331
PS-18< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear INFOID:0000000004305940
Inner socket length “L”
57.8 mm (2.276 in)
Steering gear type
R24KSGIA0950E
Steering gear model R24K
Rack neutral position, dimension “L ” (rack stroke) 65. 0 mm (2.559 in)
Pinion rotating torque
standard Around neutral position
(within ± 100 °) Average A 0.3 - 1.5 N·m (0.03 - 0.15 kg-m, 3 - 13 in-lb)
Maximum variation C 1.86 N· m (0.19 kg-m, 16 in-lb) WGIA0185E
MGIA0017E