HA-22
< PREPARATION >
PREPARATION
(J-42220)
UV lamp and UV safety gogglesPower supply:
DC 12 V (Battery terminal)
For checking refrigerant leak when fluores-
cent dye is installed in A/C system
Includes:
UV lamp and UV safety goggles
(J-41447)
HFC-134a (R-134a) fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)Application:
For HFC-134a (R-134a) PAG oil
Container:
1/4 ounce (7.4 cc) bottle
(Includes self-adhesive dye identification
labels for affixing to vehicle after charging
system with dye.)
(J-41459)
HFC-134a (R-134a) dye injector
Use with J-41447, 1/4 ounce
bottleFor injecting 1/4 ounce of fluorescent leak
detection dye into A/C system
(J-43872)
Refrigerant dye cleanerFor cleaning dye spills
Manifold gauge set (with hoses
and couplers)Identification:
The gauge face indicates HFC-134a (R-
134a).
Fitting size: Thread size
1/2
″-16 ACME
Service hoses
High-pressure side hose
Low-pressure side hose
Utility hoseHose color:
Low-pressure side hose: Blue with black
stripe
High-pressure side hose: Red with black
stripe
Utility hose: Yellow with black stripe or
green with black stripe
Hose fitting to gauge:
1/2
″-16 ACME Tool number
(SPX-North America No.)
Tool nameDescription
SHA438F
SHA439F
SHA440F
SHA441F
RJIA0196E
S-NT201
REFRIGERANT
HA-25
< ON-VEHICLE MAINTENANCE >
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WARNING:
Never breath A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and throat.
Use only approved recovery/recycling recharging equipment to discharge HFC-134a (R-134a) refriger-
ant. Ventilate work area before resuming service if accidental system discharge occurs. Additional
health and safety information may be obtained from refrigerant and lubricant manufacturers.
1.CHECK A/C SYSTEM
1. Check that A/C system operates normally. Refer to the following.
-HAC-8, "
Description & Inspection" (WITHOUT 7 INCH DISPLAY)
-HAC-108, "
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : Description & Inspection" [WITH 7
INCH DISPLAY (WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM)]
-HAC-112, "
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Description & Inspection" [WITH 7 INCH
DISPLAY (WITH INTELLIGENT AIR CONDITIONER SYSTEM)]
2. Check if there is a large amount of leakage of refrigerant or oil.
CAUTION:
Never perform the lubricant return operation if a large amount of leakage of lubricant is detected.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check for refrigerant leakage. Refer to HA-32, "
Inspection".
2.LUBRICANT RETURN OPERATION
1. Start the engine and run it as follows.
- Engine speed: Idle - 1,200 rpm
- A/C switch: ON
- Blower speed: Max. position
- Air inlet: Recirculation (REC)
- Set temperature: FULL HOT
2. Perform lubricant return operation for approximately 10 minutes.
3. Stop the engine.
>> GO TO 3.
3.CHECK RECOVERY/RECYCLING RECHARGING EQUIPMENT
1. Operate recovery/recycling recharging equipment.
CAUTION:
Follow the instructions of the manufacturer for the handling or maintenance of the equipment.
Never fill the equipment with undesignated refrigerant.
2. Check the gauge pressure of recovery/recycling recharging equipment.
Is there pressure?
YES >> GO TO 4.
NO >> GO TO 5.
4.DISCHARGE REFRIGERANT INSIDE PIPES
Discharge the refrigerant from the high-pressure hose and low-pressure hose of recovery/recycling recharging
equipment.
>> GO TO 5.
5.CONNECT RECOVERY/RECYCLING RECHARGING EQUIPMENT
1. Remove the service valve caps from the vehicle.
2. Connect recovery/recycling recharging equipment to the service valves.
>> GO TO 6.
6.DISCHARGE REFRIGERANT FROM THE VEHICLE
Operate recovery/recycling recharging equipment to discharge the refrigerant from the vehicle.
HA-26
< ON-VEHICLE MAINTENANCE >
REFRIGERANT
>> GO TO 7.
7.REMOVE ANY REMAINING REFRIGERANT
Evacuate air for approximately 10 minutes or more to remove any remaining refrigerant integrated to the com-
pressor oil, etc.
>> GO TO 8.
8.REPLACE OR REPAIR REFRIGERANT SYSTEM PARTS
1. Replace or repair the malfunctioning part.
CAUTION:
Always use a new O-ring for the parts that the cooler system was removed.
Apply compressor oil to the O-rings of piping when installing the piping. However, never apply it
to the threads.
2. Adjust the compressor oil amount according to the replaced parts. Refer to HA-28, "
Maintenance of Lubri-
cant Quantity".
>> GO TO 9.
9.EVACUATE AIR FROM THE REFRIGERANT SYSTEM
Evacuate air from the refrigerant system for approximately 25 minutes or more.
CAUTION:
Evacuate air for at least approximately 15 minutes or more if the parts are replaced.
>> GO TO 10.
10.CHECK AIRTIGHTNESS OF REFRIGERANT SYSTEM
Check the airtightness of the refrigerant system for approximately 25 minutes or more.
CAUTION:
Check the airtightness for at least approximately 15 minutes or more if the parts are replaced.
Does the pressure decrease?
YES >> GO TO 11.
NO >> GO TO 8.
11 .CHECK REFRIGERANT LEAKAGE
1. Connect refrigerant recovery/recycling recharging equipment or manifold gauge set (SST).
2. Charge the refrigerant of approximately 200 g to the refrigerant system.
3. Check for refrigerant leakage. Refer to HA-32, "
Inspection".
NOTE:
When using electrical leak detector (SST). Refer to HA-33, "
Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace parts according to the inspection results.
12.CHARGE REFRIGERANT
1. Connect recovery/recycling recharging equipment or manifold gauge set (SST).
2. Evacuate air again.
3. Charge the specified amount of refrigerant to the refrigerant system.
>> GO TO 13.
13.CHECK REFRIGERANT LEAKAGE
Check for refrigerant leakage again. Refer to HA-32, "
Inspection".
NOTE:
When using electrical leak detector (SST). Refer to HA-33, "
Inspection".
Is the inspection result normal?
YES >> GO TO 14.
NO >> GO TO 6.
HA-28
< ON-VEHICLE MAINTENANCE >
LUBRICANT
LUBRICANT
Maintenance of Lubricant QuantityINFOID:0000000003795916
The lubricant in the compressor circulates through the system the refrigerant. Add lubricant to compressor
when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor.
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1.CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works normally.
There is no evidence of a large amount of lubricant leakage.
CAUTION:
Never perform the lubricant return operation if excessive lubricant leakage is detected.
Is it successful?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM LUBRICANT RETURN OPERATION
1. Start the engine, and set to the following conditions:
- Engine speed: Idling to 1,200 rpm
- A/C switch: ON
- Blower speed: Max. position
- Set temperature: FULL HOT
- Intake position: Recirculation (REC)
2. Perform lubricant return operation for approximately 10 minutes.
3. Stop the engine.
>> GO TO 3.
3.CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> Refer to HA-29, "Lubricant Adjusting Procedure for Compressor Replacement".
NO >> Refer to HA-28, "
Lubricant Adjusting Procedure for Components Replacement Except Compres-
sor".
Lubricant Adjusting Procedure for Components Replacement Except Compressor
INFOID:0000000003795917
Add the correct amount of lubricant to the system after replacing any of the following major components.
Amount of lubricant to be added:Name : NISSAN A/C System Oil Type S
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (Imp fl oz.)
Evaporator 75 (2.6) —
Condenser 35 (1.2) —
Liquid tank 10 (0.4) —
HA-32
< ON-VEHICLE MAINTENANCE >
FLUORESCENT LEAK DETECTOR
FLUORESCENT LEAK DETECTOR
InspectionINFOID:0000000003795981
CHECKING SYSTEM FOR LEAKAGES USING THE FLUORESCENT LEAK DETECTOR
1. Check A/C system for leakages using the UV lamp and safety goggles (SST: J-42220) in a low sunlight
area (area without windows preferable). Illuminate all components, fittings and lines. The dye appears as
a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leakage.
2. Use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue
if the suspected area is difficult to see.
3. Remove any residual dye using dye cleaner (SST: J-43872) to prevent future misdiagnosis after the leak-
age is repaired.
4. Perform a system performance check and verify the leakage repair with an approved electrical leak detec-
tor.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This may also cause false readings
and may damage the detector.
DYE INJECTION
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2, 50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start the engine. Then switch A/C ON.
5. Inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye
injector tool (SST: J-41459) (refer to the manufacture’s operating instructions) when the A/C operating
(compressor running).
6. Disconnect the injector tool from the service valve with the engine still running.
CAUTION:
Be careful when replacing the A/C system or a component, pour the dye directly into the open sys-
tem connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leakage size, operating conditions and location of the leakage, it may take from minutes to days for the
dye to penetrate a leakage and become visible.
8. Attach a blue label if necessary.
COMPRESSOR
HA-37
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9. Disconnect the connector (A) and remove the harness clip (B)
from compressor.
10. Remove mounting bolts (A), and then move oil cooler to a position where it dose not inhibit work.
11. Remove mounting bolts (B), and then remove compressor (1) from the lower side of the vehicle.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
Check tension of the drive belt after installing compressor. Refer to EM-12, "
Checking".
InspectionINFOID:0000000003839904
CHECK DISC TO PULLEY CLEARANCE
1. Check the clearance (B) between pulley assembly (1) and clutch
disc (2) along the entire periphery with a feeler gauge (A).
Replace compressor if specified clearance is not obtained.
JPIIA0530ZZ
JPIIA0531ZZ
Standard : Refer to HA-59, "Compressor".
SJIA1918ESJIA1918E
LOW-PRESSURE FLEXIBLE HOSE
HA-39
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4. Remove mounting bolt (A), and then disconnect low-pressure
flexible hose (1) from compressor.
CAUTION:
Cap or wrap the joint of the A/C piping and compressor with
suitable material such as vinyl tape to avoid the entry of air.
5. Remove mounting bolt (A), and then remove low-pressure flexi-
ble hose (1) from low-pressure pipe (2).
CAUTION:
Cap or wrap the joint of the A/C piping and compressor with
suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
JPIIA0959ZZ
JPIIA0968ZZ
HIGH-PRESSURE FLEXIBLE HOSE
HA-41
< ON-VEHICLE REPAIR >
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4. Remove mounting bolt (A), and then disconnect high-pressure
flexible hose (1) from compressor.
CAUTION:
Cap or wrap the joint of the A/C piping and compressor with
suitable material such as vinyl tape to avoid the entry of air.
5. Remove mounting bolt (A), and then remove high-pressure flex-
ible hose (1) from condenser pipe assembly.
CAUTION:
Cap or wrap the joint of the A/C piping with suitable mate-
rial such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
JPIIA0962ZZ
JPIIA0963ZZ