LINE PRESSURE TEST
TM-309
< ON-VEHICLE MAINTENANCE >[CVT: RE0F10A]
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Judgment Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
Accelerator pedal position signal malfunction
CVT fluid temperature sensor malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
Pressure regulator valve or plug sticking
Stall speedLine pressure does not
rise higher than the
line pressure for idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
TCM malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)
Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example
Accelerator pedal position signal malfunction
Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
PRIMARY SPEED SENSOR
TM-323
< ON-VEHICLE REPAIR >[CVT: RE0F10A]
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PRIMARY SPEED SENSOR
Exploded ViewINFOID:0000000003806530
Removal and InstallationINFOID:0000000003806531
REMOVAL
1. Remove the air duct (inlet) and air cleaner case. Refer to EM-26, "Exploded View".
2. Remove the battery.
3. Disconnect ECM connector and TCM connector.
4. Remove battery bracket.
5. Remove CVT fluid level gauge and CVT fluid charging pipe. Refer to TM-332, "
Exploded View".
6. Disconnect primary speed sensor connector.
7. Remove primary speed sensor.
8. Remove O-ring from primary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Never reuse O-ring.
Apply CVT fluid to O-ring.
InspectionINFOID:0000000003806532
After completing installation, check for CVT fluid leakage and check CVT fluid level. Refer to TM-304, "Inspec-
tion".
1. Primary speed sensor 2. O-ring 3. Transaxle assembly
: Apply CVT Fluid NS-2.
Refer to GI-4, "
Components" for symbols not described above.
JPDIA0770GB
TM-324
< ON-VEHICLE REPAIR >[CVT: RE0F10A]
SECONDARY SPEED SENSOR
SECONDARY SPEED SENSOR
Exploded ViewINFOID:0000000003806533
Removal and InstallationINFOID:0000000003806534
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove air duct (inlet) and air cleaner case. Refer to EM-26, "
Exploded View".
3. Disconnect secondary speed sensor connector.
4. Remove secondary speed sensor and shim.
5. Remove O-ring from secondary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Never reuse O-ring.
Apply CVT fluid to O-ring.
InspectionINFOID:0000000003806535
After completing installation, check for CVT fluid leakage and check CVT fluid level. Refer to TM-304, "Inspec-
tion".
1. Secondary speed sensor 2. O-ring 3. Transaxle assembly
4. Shim
: Apply CVT Fluid NS-2.
Refer to GI-4, "
Components" for symbols not described above.
JPDIA0771GB
TM-332
< REMOVAL AND INSTALLATION >[CVT: RE0F10A]
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000003806551
Removal and InstallationINFOID:0000000003806552
WARNING:
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high
pressure engine coolant escaping from the reservoir tank.
REMOVAL
1. Remove the engine, the transaxle assembly and front suspension member. Refer to EM-67, "Exploded
View".
2. Lift with hoist and separate engine, transaxle assembly from front suspension member. Refer to EM-67,
"Exploded View".
3. Remove air breather hose. Refer to TM-328, "
Exploded View".
4. Remove CVT fluid level gauge and CVT fluid charging pipe.
5. Disconnect the following connectors:
Primary speed sensor connector
Secondary speed sensor connector
PNP switch connector
CVT unit connector
6. Remove crankshaft position sensor (POS). Refer to EM-38, "
Exploded View".
1. Transaxle assembly 2. O-ring 3. CVT fluid charging pipe
4. CVT fluid level gauge
A. For tightening torque, refer to TM-332, "
Removal and Installation".
B. To water outlet
Refer to GI-4, "
Components" for symbols in the figure.
JPDIA0736GB
TM-338
< SERVICE DATA AND SPECIFICATIONS (SDS) [CVT: RE0F10A]
SERVICE DATA AND SPECIFICATIONS (SDS)
Solenoid Valves
INFOID:0000000003806565
CVT Fluid Temperature SensorINFOID:0000000003806566
Primary Speed SensorINFOID:0000000003806567
Secondary Speed SensorINFOID:0000000003806568
Step MotorINFOID:0000000003900491
Torque ConverterINFOID:0000000003806569
Name Resistance (Approx.)
Pressure control solenoid valve B (secondary pressure solenoid valve)
3.0 – 9.0 Ω Pressure control solenoid valve A (line pressure solenoid valve)
Torque converter clutch solenoid valve
Lock-up select solenoid valve 17.0 – 38.0 Ω
Name Condition CONSULT-III “Data Monitor” (Approx.) Resistance (Approx.)
CVT fluid temperature sensor20°C (68°F) 2.0 V 6.5 kΩ
80°C (176°F) 1.0 V 0.9 kΩ
Name Condition Data (Approx.)
Primary speed sensor When driving [“L” position, 20 km/h (12 MPH)] 950 Hz
Name Condition Data (Approx.)
Secondary speed sensor When driving [“D” position, 20 km/h (12 MPH)] 490 Hz
Name Resistance (Approx.)
Step motor A15.0 Ω
Step motor B15.0 Ω
Step motor C15.0 Ω
Step motor D15.0 Ω
Distance between end of converter housing and torque converter 14.4 mm (0.567 in)
VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION VTL
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CONTENTS
VENTILATION SYSTEM
WITHOUT 7 INCH DISPLAY
FUNCTION DIAGNOSIS .. .............................
5
SWITCHES AND THEIR CONTROL FUNC-
TION ............................................................... .....
5
System Description ............................................. ......5
AIR DISTRIBUTION ............................................6
System Description ............................................. ......6
PRECAUTION ...............................................7
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
7
Precaution for Procedure without Cowl Top Cover ......8
Precautions For Xenon Headlamp Service ...............8
Working with HFC-134a (R-134a) .............................8
General Refrigerant Precaution ................................8
Refrigerant Connection .............................................9
Service Equipment ..................................................11
COMPRESSOR .............................................. ....14
General Precautions ........................................... ....14
FLUORESCENT LEAK DETECTOR .................15
General Precautions ........................................... ....15
PREPARATION ...........................................16
PREPARATION .............................................. ....16
Special Service Tool ........................................... ....16
Commercial Service Tool ........................................18
Sealant or/and Lubricant .........................................18
ON-VEHICLE MAINTENANCE ....................20
AIR CONDITIONER FILTER .......................... ....20
Exploded View .................................................... ....20
Removal and Installation ..................................... ....20
Replacement ...........................................................20
ON-VEHICLE REPAIR .................................21
A/C CONTROL ..................................................21
Exploded View ..................................................... ....21
Removal and Installation .........................................21
A/C DISPLAY ....................................................22
Exploded View .........................................................22
Removal and Installation .........................................22
A/C AUTO AMP. ...............................................23
Exploded View .........................................................23
Removal and Installation .........................................23
AMBIENT SENSOR ..........................................24
Exploded View .........................................................24
Removal and Installation .........................................24
IN-VEHICLE SENSOR ......................................25
Exploded View .........................................................25
Removal and Installation .........................................25
SUNLOAD SENSOR .........................................26
Exploded View .........................................................26
Removal and Installation .........................................26
INTAKE SENSOR .............................................27
Exploded View .........................................................27
Removal and Installation .........................................28
BLOWER UNIT .................................................29
Exploded View .........................................................29
Removal and Installation .........................................30
BLOWER MOTOR ............................................32
Exploded View .........................................................32
Removal and Installation .........................................32
INTAKE DOOR MOTOR ...................................33
Exploded View .........................................................33
VTL-3
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ON-VEHICLE MAINTENANCE ....................77
AIR CONDITIONER FILTER ..............................77
Exploded View ........................................................77
Removal and Installation .........................................77
Replacement ...........................................................77
ON-VEHICLE REPAIR .................................78
PRESET SWITCH ..............................................78
Exploded View ........................................................78
Removal and Installation .........................................78
REAR CONTROL SWITCH ................................79
Exploded View ........................................................79
Removal and Installation .........................................79
A/C AUTO AMP. .................................................80
Exploded View ........................................................80
Removal and Installation .........................................80
AMBIENT SENSOR ...........................................81
Exploded View ........................................................81
Removal and Installation .........................................81
GAS SENSOR ....................................................82
WITH INTELLIGENT AIR CONDITIONER SYS-
TEM ............................................................................
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WITH INTELLIGENT AIR CONDITIONER SYS-
TEM : Exploded View ..............................................
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WITH INTELLIGENT AIR CONDITIONER SYS-
TEM : Removal and Installation ..............................
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IN-VEHICLE SENSOR .......................................83
Exploded View ........................................................83
Removal and Installation .........................................83
SUNLOAD SENSOR ..........................................84
Exploded View ........................................................84
Removal and Installation .........................................84
INTAKE SENSOR ..............................................85
Exploded View ........................................................85
Removal and Installation .........................................86
BLOWER UNIT ...................................................87
Exploded View ........................................................87
Removal and Installation .........................................88
BLOWER MOTOR ..............................................90
Exploded View ........................................................90
Removal and Installation .........................................90
INTAKE DOOR MOTOR ....................................91
Exploded View ........................................................91
Removal and Installation .........................................91
HEATER & COOLING UNIT ASSEMBLY .........93
Exploded View ........................................................93
Removal and Installation .........................................95
MODE DOOR MOTOR .......................................98
Exploded View .........................................................98
Removal and Installation .........................................98
AIR MIX DOOR MOTOR ...................................99
Exploded View .........................................................99
Removal and Installation .........................................99
HEATER CORE ...............................................101
Exploded View .......................................................101
Removal and Installation .......................................102
DUCT AND GRILLE ........................................103
CENTER VENTILATOR GRILLE .............................103
CENTER VENTILATOR GRILLE : Exploded View ..103
CENTER VENTILATOR GRILLE : Removal and
Installation .............................................................
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SIDE VENTILATOR GRILLE ...................................103
SIDE VENTILATOR GRILLE : Exploded View ......104
SIDE VENTILATOR GRILLE : Removal and In-
stallation ................................................................
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SIDE DEFROSTER GRILLE ....................................104
SIDE DEFROSTER GRILLE : Exploded View ......105
SIDE DEFROSTER GRILLE : Removal and In-
stallation ................................................................
105
VENTILATOR DUCT ................................................105
VENTILATOR DUCT : Exploded View ..................106
VENTILATOR DUCT : Removal and Installation ...106
SIDE DEFROSTER NOZZLE ...................................107
SIDE DEFROSTER NOZZLE : Exploded View .....107
SIDE DEFROSTER NOZZLE : Removal and In-
stallation ................................................................
107
DEFROSTER NOZZLE ............................................108
DEFROSTER NOZZLE : Exploded View ..............108
DEFROSTER NOZZLE : Removal and Installation
..
109
REAR VENTILATOR GRILLE .................................109
REAR VENTILATOR GRILLE : Exploded View ....110
REAR VENTILATOR GRILLE : Removal and In-
stallation ................................................................
110
REAR VENTILATOR DUCT 1 .................................110
REAR VENTILATOR DUCT 1 : Exploded View ....111
REAR VENTILATOR DUCT 1 : Removal and In-
stallation ................................................................
111
REAR VENTILATOR DUCT 2 .................................111
REAR VENTILATOR DUCT 2 : Exploded View ....112
REAR VENTILATOR DUCT 2 : Removal and In-
stallation ................................................................
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REAR FOOT DUCT 1 ..............................................112
REAR FOOT DUCT 1 : Exploded View .................113
REAR FOOT DUCT 1 : Removal and Installation ..113
REAR FOOT DUCT 2 ..............................................114
REAR FOOT DUCT 2 : Exploded View .................114
PRECAUTIONS
VTL-9
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
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Ventilate work area before resuming service if accidental system discharge occurs. Additional health
and safety information may be obtained from refrigerant and lubricant manufacturers.
Never release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant each time an air conditioning system is discharged.
Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
Never store or heat refrigerant containers above 52°C (126°F).
Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
Never intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames: poisonous gas is produced if refrigerant burns.
Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
Never pressure test or leakage test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
Refrigerant ConnectionINFOID:0000000003802523
A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.
Expansion valve to evaporator
Refrigerant pressure sensor to liquid tank
O-RING AND REFRIGERANT CONNECTION
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Never confuse O-
rings since they are not interchangeable. Refrigerant may leak at the connection if a wrong O-ring is
installed.
F. Former type refrigerant connection N. New type refrigerant connection
:O-ring size
JPIIA0986ZZ