Page 245 of 2771
OVERHAUL
AT-233
< SERVICE INFORMATION >
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16. Torque converter 17. Converter housing 18. Differential lubricant tube
19. Clip 20. O-ring 21. O-ring
22. Oil pump housing oil seal 23. Oil pump housing 24. Outer gear
25. Inner gear 26. Oil pump cover 27. Seal ring
28. Oil pump assembly
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA7991E
Page 252 of 2771
AT-240
< SERVICE INFORMATION >
DISASSEMBLY
DISASSEMBLY
DisassemblyINFOID:0000000001703377
1. Drain ATF through drain hole.
2. Remove drain plug gasket from drain plug.
3. Remove torque converter.
4. Check torque converter one-way clutch using check tool as
shown in the figure.
a. Insert check tool into groove of bearing support built into one-
way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way
clutch spline using screwdriver.
c. Check that inner race rotates clockwise only. If not, replace
torque converter assembly.
SCIA0003E
SAT008D
SAT009D
Page 272 of 2771
AT-260
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
9. Install detent spring on transaxle case.
10. Tighten detent spring fitting bolt to the specified torque. Refer to
"COMPONENTS".
Oil PumpINFOID:0000000001703379
COMPONENTS
DISASSEMBLY
1. Remove seal rings (1) from oil pump assembly (2).
SAT042F
1. Oil pump housing oil seal 2. Oil pump housing 3. Outer gear
4. Inner gear 5. Oil pump cover 6. Seal ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA5908J
SCIA7016E
Page 275 of 2771

REPAIR FOR COMPONENT PARTS
AT-263
< SERVICE INFORMATION >
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1. Install oil pump housing oil seal on oil pump housing.
CAUTION:
• Do not reuse oil pump housing oil seal.
• Apply ATF to outer surface of oil pump housing oil seal.
2. Install inner gear and outer gear on oil pump housing.
CAUTION:
Be careful with the direction of inner gear.
3. Install oil pump cover on oil pump housing.
a. Wrap masking tape around splines of oil pump cover assembly
to protect seal. Position oil pump cover assembly on oil pump
housing assembly, then remove masking tape.
b. Tighten oil pump cover fitting bolts in the order as shown in the
figure, and then tighten them to the specified torque in the same
order. Refer to "COMPONENTS".
4. Install seal rings (1) to oil pump assembly (2) carefully after
packing ring groove with petroleum jelly.
CAUTION:
Do not spread gap of seal rings (1) excessively while install-
ing. The seal rings (1) may be deformed.
Control Valve AssemblyINFOID:0000000001703380
COMPONENTS
SCIA5386E
SAT092D
SAT101D
SCIA7016E
Page 276 of 2771
AT-264
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Pilot filter 2. Control valve upper body 3. Steel ball
4. Separating plate 5. Control valve inter body 6. Steel ball
7. Support plate 8. Separating plate 9. Control valve lower body
10. Line pressure relief valve spring 11. Check ball 12. Torque converter pressure holding
spring
13. Solenoid valve assembly 14. Terminal body 15. O-ring
16. O-ring 17. O-ring 18. Oil strainer
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA5967J
Page 278 of 2771
AT-266
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
3. Remove O-rings from solenoid valves and terminal body.
4. Place control valve upper body face down, and remove bolts
(B), reamer bolt (F) and nut.
CAUTION:
Remove bolts with control valve upper body facing down,
because control valve upper body and control valve inter
body may come off and steel ball may fall and be lost.
5. Remove control valve lower body (1) from control valve inter
body (2).
(3): Control valve upper body
6. Turn over control valve lower body (1).
7. Remove bolts (E), support plates (2) and separating plate (3)
from control valve lower body (1).
8. Remove check balls (1), line pressure relief valve springs (2)
and torque converter pressure holding spring (3) from control
valve lower body (4).
CAUTION:
Be careful not to lose check balls (1), line pressure relief
valve springs (2) and torque converter pressure holding
spring (3).
SCIA7180E
ATL0020D
SCIA7181E
SCIA7009E
SCIA6491J
Page 280 of 2771
AT-268
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Check to see that retainer plates are properly positioned in control
valve lower body.
• Check to see that retainer plates are properly positioned in control
valve upper body.
Oil Strainer
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Over-
run Clutch Solenoid Valve
Measure resistance.
• For shift solenoid valve A, refer to AT-137, "
Component Inspec-
tion".
• For shift solenoid valve B, refer to AT-142, "
Component Inspec-
tion".
• For line pressure solenoid valve, refer to AT-133, "
Component
Inspection".
• For torque converter clutch solenoid valve, refer to AT-122, "
Com-
ponent Inspection".
• For overrun clutch solenoid valve, refer to AT-147, "
Component
Inspection".
A/T Fluid Temperature Sensor
Measure resistance.
SCIA4978E
SCIA4979E
SCIA3291E
SCIA3485E
Page 281 of 2771
REPAIR FOR COMPONENT PARTS
AT-269
< SERVICE INFORMATION >
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• For A/T fluid temperature sensor, refer to AT-156, "Component
Inspection".
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
• Check each spring for damage or deformation. Also measure free
length and outer diameter. Refer to AT-343, "
Control Valves".
• Replace springs if deformed or fatigued.
ASSEMBLY
1. Install control valve upper, inter and lower body.
a. Place oil circuit of control valve upper body face up. Install steel
balls in their proper positions.
b. Install reamer bolts (F) from bottom of control valve upper body
(1). Using reamer bolts (F) as guides, install separating plate (2)
as a set.
SCIA7533E
SAT138D
SAT871J
SCIA7010E