A/T FLUID
AT-15
< SERVICE INFORMATION >
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A/T FLUID
Checking A/T FluidINFOID:0000000001703158
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-48, "
Inspections Before Trouble
Diagnosis". If the A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-16, "
A/T
Fluid Cooler Cleaning".
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
Changing A/T FluidINFOID:0000000001703159
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
SCIA3451E
SMA051D
Drain plug: Refer to AT-230, "Component".
AT-38
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Perform “TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)”. Refer to AT-78, "
Diagnosis Procedure
without CONSULT-III" . (The engine warm-up step can be skipped when performing the diagnosis only to
erase the DTC.)
3. Perform “OBD-II SELF-DIAGNOSTIC PROCEDURE (No tools)”. Refer to EC-47, "
Emission-related Diag-
nostic Information" .
Malfunction Indicator Lamp (MIL)INFOID:0000000001703176
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
• If the MIL does not light up, refer to DI-21
, or see EC-546 .
2. When the engine is started, the MIL should go off.
• If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
TROUBLE DIAGNOSIS
AT-53
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot the items which are checked out to be no good after road
test. Refer to AT-73, "
CONSULT-III Function (A/T)" , AT-78, "Diag-
nosis Procedure without CONSULT-III" and AT-173 .
Check Before Engine Is StartedINFOID:0000000001703184
1.CHECK OD OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does OD OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to AT-73, "
CONSULT-III Function (A/T)" , AT-
78, "Diagnosis Procedure without CONSULT-III" .
3. Go to AT-53, "
Check at Idle" .
NO >> Stop “Road Test”. Go to AT-176, "
OD OFF Indicator
Lamp Does Not Come On" .
Check at IdleINFOID:0000000001703185
1.CHECK ENGINE START
1. Park vehicle on flat surface.
2. Turn ignition switch ON. (Do not start engine.)
3. Move selector lever to “P” or “N” position.
4. Turn ignition switch to “START” position.
Is engine started?
YES >> GO TO 2.
NO >> • Stop “Road Test”. Mark the box on the AT-40, "
How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" .
•Go to AT-178, "
Engine Cannot Be Started in "P" and
"N" Position" .
2.CHECK ENGINE START
1. Turn ignition switch ON. (Do not start engine.)
SAT496G
SAT772B
SCIA7140E
SAT769B
AT-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Move selector lever to “R”, “D”, “2” or “1” position.
3. Turn ignition switch to “START” position.
Is engine started?
YES >> • Stop “Road Test”. Mark the box on the AT-40, "How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" .
•Go to AT-178, "
Engine Cannot Be Started in "P" and
"N" Position" .
• Continue “Road Test”.
NO >> GO TO 3.
3.CHECK VEHICLE MOVE
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
Does vehicle move when it is pushed forward or backyard?
YES >> • Mark the box on the AT-40, "How to Perform Trouble
Diagnosis for Quick and Accurate Repair" .
•Go to AT-179, "
In "P" Position, Vehicle Moves Forward
or Backward When Pushed" .
• Continue “Road Test”.
NO >> GO TO 4.
4.CHECK VEHICLE MOVE
1. Apply parking brake.
2. Start engine.
3. Move selector lever to “N” position.
4. Release parking brake.
Does vehicle move forward or backward?
YES >> • Mark the box on the AT-40, "How to Perform Trouble
Diagnosis for Quick and Accurate Repair" .
•Go to AT-179, "
In "N" Position, Vehicle Moves" .
• Continue “Road Test”.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
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AT-58
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
• Continue “Road Test”.
8.CHECK SHIFT-DOWN (D4 TO D3 )
Decelerate vehicle by applying foot brake lightly.
Read gear position and engine speed. Refer to AT-73, "
CON-
SULT-III Function (A/T)" .
Does engine speed return to idle smoothly when A/T is shifted from
D4 to D3 ?
YES >> 1. Stop vehicle.
2. Go to AT-58, "
Cruise Test - Part 2" .
NO >> • Mark the box on the AT-40, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" .
•Go to AT-192, "
Engine Speed Does Not Return to Idle
(Light Braking D4→ D3)" .
• Continue “Road Test”.
Cruise Test - Part 2INFOID:0000000001703187
1.CHECK STARTING GEAR (D1 ) POSITION
1. Push overdrive control switch. (OD OFF indicator lamp is off.)
2. Move selector lever to “D” position.
3. Accelerate vehicle by half throttle again.
Read gear position. Refer to AT-73, "
CONSULT-III Func-
tion (A/T)" .
Does vehicle start from D
1 ?
YES >> GO TO 2.
NO >> • Mark the box on the AT-40, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" .
•Go to AT-183, "
Vehicle Cannot Be Started from D1" .
• Continue “Road Test”.
2.CHECK SHIFT-UP AND SHIFT-DOWN (D3 TO D4 TO D2 )
1. Accelerate vehicle to 80 km/h (50 MPH) as shown in the figure.
2. Release accelerator pedal and then quickly depress it fully.
Read gear position and throttle opening. Refer to AT-73,
"CONSULT-III Function (A/T)" .
Does A/T shift from D
4 to D2 as soon as accelerator pedal is
depressed fully?
YES >> GO TO 3.
NO >> • Mark the box on the AT-40, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" .
•Go to AT-185, "
A/T Does Not Shift: D1→ D2or Does
Not Kickdown: D4→ D2" .
• Continue “Road Test”.
3.CHECK SHIFT-UP (D2 TO D3 )
Check shift-up (D
2 to D3 )
Specified speed when shifting from D
2 to D3 . Refer to AT-61, "Vehicle Speed at Which Gear Shifting Occurs" .
SAT959I
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SCIA7192E
TROUBLE DIAGNOSIS
AT-79
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4. Turn ignition switch ON. (Do not start engine.)
Does OD OFF indicator lamp come on about 2 seconds?
YES >> GO TO 2.
NO >> Stop procedure. Perform AT-176, "
OD OFF Indicator
Lamp Does Not Come On" before proceeding.
2.JUDGEMENT PROCEDURE STEP 1
1. Turn ignition switch OFF.
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Turn ignition switch ON. (Do not start engine.)
5. Keep pressing overdrive control switch while OD OFF indicator lamp is lighting up for 2 seconds. (OD
OFF indicator lamp is on.)
6. Keep pressing overdrive control switch and shift selector lever to the “2” position. (OD OFF indicator lamp
is on.)
7. Stop pressing overdrive control switch. (OD OFF indicator lamp is on.)
8. Shift selector lever to the “1” position. (OD OFF indicator lamp is on.)
9. Keep pressing overdrive control switch. (OD OFF indicator lamp is off.)
10. Depress accelerator pedal fully while pressing overdrive control switch.
>> GO TO 3.
3.CHECK SELF-DIAGNOSIS CODE
Check OD OFF indicator lamp. Refer to "Judgement of Self-diagnosis Code" .
>>DIAGNOSIS END
Judgement of Self-diagnosis Code
SCIA7140E
DTC P0731 A/T 1ST GEAR FUNCTION
AT-105
< SERVICE INFORMATION >
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DTC P0731 A/T 1ST GEAR FUNCTION
DescriptionINFOID:0000000001703231
• This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into first gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis LogicINFOID:0000000001703232
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0731 A/T 1ST GR FNCTN” with CONSULT-III is detected when A/T cannot be
shifted to the 1st gear position even if electrical circuit is good.
• This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (1st) supposed by TCM, the slip ratio will be more than
normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction.
This malfunction will be caused when either shift solenoid valve A is stuck open or shift solenoid valve B is
stuck open.
• Gear positions supposed by TCM are as follows:
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions
In case of gear position with shift solenoid valve A stuck open: 2*, 2, 3 and 3 positions
In case of gear position with shift solenoid valve B stuck open: 4*, 3, 3 and 4 positions to each gear position
above
*: “P0731 A/T 1ST GR FNCTN” is detected.
Possible CauseINFOID:0000000001703233
• Shift solenoid valve A
• Shift solenoid valve B
• Each clutch
• Hydraulic control circuit
DTC Confirmation ProcedureINFOID:0000000001703234
CAUTION:
• Always drive vehicle at a safe speed.
• If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-III.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the
voltage (cool down the fluid).
4. Select “1ST GR FNCTN P0731” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-III and touch
“START”.
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
AT-108
< SERVICE INFORMATION >
DTC P0732 A/T 2ND GEAR FUNCTION
DTC P0732 A/T 2ND GEAR FUNCTION
DescriptionINFOID:0000000001703236
• This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into second gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as
control valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis LogicINFOID:0000000001703237
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0732 A/T 2ND GR FNCTN” with CONSULT-III is detected when A/T cannot be
shifted to the 2nd gear position even if electrical circuit is good.
• This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (2nd) supposed by TCM, the slip ratio will be more than
normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction.
This malfunction will be caused when shift solenoid valve B is stuck open.
• Gear positions supposed by TCM are as follows:
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions
In case of gear position with shift solenoid valve B stuck open: 4, 3*, 3 and 4 positions to each gear position
above
*: “P0732 A/T 2ND GR FNCTN” is detected.
Possible CauseINFOID:0000000001703238
• Shift solenoid valve B
• Each clutch
• Hydraulic control circuit
DTC Confirmation ProcedureINFOID:0000000001703239
CAUTION:
• Always drive vehicle at a safe speed.
• If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-III.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the
voltage (cool down the fluid).
4. Select “2ND GR FNCTN P0732” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-III and touch
“START”.
5. Accelerate vehicle to 45 to 50 km/h (28 to 31 MPH) under the following conditions and release the accel-
erator pedal completely.
THROTTLE POSI: Less than 1.0/8
SLCT LVR POSI: “D” position
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed)ON (Closed) OFF (Open) OFF (Open)