TROUBLE DIAGNOSIS
AT-43
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Customer name MR./MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th)
❏ No down-shift (❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1.❏ Read the Fail-safe and listen to customer complaints.AT- 3 9,
"Information
from custom-
er"
2.❏ Check A/T fluidMA-22
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT- 4 8
,
AT- 4 8
❏“STALL TEST”— Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏“LINE PRESSURE TEST”— Suspected parts:
AT-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Inspections Before Trouble Diagnosis
INFOID:0000000001703182
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Check fluid leakage and check the fluid level. Refer to MA-22, "Checking A/T Fluid".
Fluid Condition Check
Check the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF and
engine oil.
2. Drive vehicle for approximately 10 minutes or until ATF and
engine oil reach operating temperature.
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
•It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable Cause Required Operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudyWater in the ATFReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
A/TReplace the ATF and check for im-
proper operation of the A/T.
SAT638A
ATF operating temperature: 50 - 80°C (122 - 176°F)
SAT647B
SAT513G
SAT775B
TROUBLE DIAGNOSIS
AT-49
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6. Accelerate to wide open throttle gradually while applying foot
brake.
7. Quickly note the engine stall revolution and immediately release
throttle.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move selector lever to “N” position.
9. Cool off ATF.
CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “2”, “1” and “R”
positions.
Judgement of Stall Test
The test result and possible damaged components relating to each result are shown in the illustrations on next
page.
In order to pinpoint the possible damaged components, refer to AT-40, "
How to Perform Trouble Diagnosis for
Quick and Accurate Repair".
NOTE:
Stall revolution is too high in “D”, “2”, or “1” position:
• Slippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage
• Slippage occurs in the following gears:
1st through 3rd gears in “D” position and engine brake functions with OD OFF. (OD OFF indicator lamp is
on.)
1st and 2nd gears in “2” position and engine brake functions with accelerator pedal released (fully closed
throttle)...... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in “R” position:
• Engine brake does not function in “1” position. ..... Low & reverse brake slippage
• Engine brake functions in “1” position. ..... Reverse clutch slippage
Stall revolution within specifications:
• Vehicle does not achieve speed of more than 80 km/h (50 MPH). ..... One-way clutch seizure in torque con-
verter housing
CAUTION:
Be careful because automatic fluid temperature increases abnormally:
• Slippage occurs in 3rd and 4th gears in “D” position. ..... High clutch slippage
• Slippage occurs in 2nd and 4th gears in “D” position. ..... Brake band slippage
• Engine brake does not function in 2nd and 3rd gears in “D” position, 2nd gear in “2” position, and 1st gear in
“1” position with OD OFF. (OD OFF indicator lamp is on.) ..... Overrun clutch slippage
Stall revolution less than specifications:
• Poor acceleration during starts. ..... One-way clutch seizure in torque converter Stall revolution: 2,310 - 2,770 rpm
SAT514G
SAT771B
AT-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Line Pressure
Judgement of Line Pressure Test
Road TestINFOID:0000000001703183
DESCRIPTION
• The purpose of the test is to determine overall performance of A/T
and analyze causes of malfunctions.
• The road test consists of the following three parts:
1. Check before engine is started. Refer to AT- 5 3
.
2. Check at idle. Refer to AT- 5 3
.
3. Cruise test
• Inspection all the item from Part 1 to Part 3. Refer to AT- 5 5
,
AT- 5 8
and AT- 5 9 .
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
D, 2nd and 1st positions R position
Idle speed 500 (5.1, 73) 778 (7.9, 113)
Stall speed 1,173 (12.0, 170) 1,825 (18.6, 265)
Judgement Suspected parts
At idleLine pressure is low in all positions. • Oil pump wear
• Control piston damage
• Pressure regulator valve or plug sticking
• Spring for pressure regulator valve damaged
• Fluid pressure leakage between oil strainer and pressure regulator valve
• Clogged strainer
Line pressure is low in particular posi-
tion.• Fluid pressure leakage between manual valve and particular clutch
• For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D”, and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT- 1 9 , "
Shift Mechanism".
Line pressure is high. • Accelerator pedal position signal malfunction
• A/T fluid temperature sensor damaged
• Line pressure solenoid valve sticking
• Short circuit of line pressure solenoid valve circuit
• Pressure modifier valve sticking
• Pressure regulator valve or plug sticking
• Open in dropping resistor circuit
At stall
speedLine pressure is low. • Accelerator pedal position signal malfunction
• Line pressure solenoid valve sticking
• Short circuit of line pressure solenoid valve circuit
• Pressure regulator valve or plug sticking
• Pressure modifier valve sticking
• Pilot valve sticking
SAT786A
AT-62
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Perform inspections starting with number one and work up.
Items Symptom Condition Diagnostic item Reference page
No Lock-up Engage-
ment/TCC InoperativeTorque converter is
not locked up.ON vehicle1. Accelerator pedal position sensorEC-493
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Engine speed signalAT- 1 0 1
4. A/T fluid temperature sensorAT- 9 1
5. Line pressure testAT- 4 8
6. Torque converter clutch solenoid valveAT- 11 9
7. Control valve assemblyAT- 2 1 6
OFF vehicle 8. Torque converterAT- 2 4 0
Torque converter
clutch piston slip.ON vehicle1. A/T fluid levelMA-22
2. Accelerator pedal position sensorEC-493
3. Line pressure testAT- 4 8
4. Torque converter clutch solenoid valveAT- 11 9
5. Line pressure solenoid valveAT- 1 2 9
6. Control valve assemblyAT- 2 1 6
OFF vehicle 7. Torque converterAT- 2 4 0
Lock-up point is ex-
tremely high or low.ON vehicle1. Accelerator pedal position sensorEC-4932. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Torque converter clutch solenoid valveAT- 11 9
4. Control valve assemblyAT- 2 1 6
Shift ShockSharp shock in shift-
ing from “N” to “D” po-
sition.ON vehicle1. Engine idling speedEC-73
2. Accelerator pedal position sensorEC-493
3. Line pressure testAT- 4 8
4. A/T fluid temperature sensorAT- 9 1
5. Engine speed signalAT- 1 0 1
6. Line pressure solenoid valveAT- 1 2 9
7. Control valve assemblyAT- 2 1 6
8. Accumulator N-DAT- 2 1 6
OFF vehicle 9. Forward clutchAT- 2 8 8
Too sharp a shock in
changing from D
1 to
D
2 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Line pressure testAT- 4 8
3. Accumulator servo releaseAT- 2 1 6
4. Control valve assemblyAT- 2 1 6
5. A/T fluid temperature sensorAT- 9 1
OFF vehicle 6. Brake bandAT- 3 0 7
TROUBLE DIAGNOSIS
AT-63
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Shift ShockToo sharp a shock in
changing from D
2 to
D
3 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Line pressure testAT- 4 8
3. Control valve assemblyAT- 2 1 6
OFF vehicle4. High clutchAT- 2 8 45. Brake bandAT- 3 0 7
Too sharp a shock in
changing from D
3 to
D
4 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Line pressure testAT- 4 8
3. Control valve assemblyAT- 2 1 6
OFF vehicle4. Brake bandAT- 3 0 75. Overrun clutchAT- 2 8 8
6. Forward one-way clutchAT- 2 9 9
Gear change shock
during deceleration by
releasing accelerator
pedal.ON vehicle1. Accelerator pedal position sensorEC-4932. Line pressure testAT- 4 8
3. Overrun clutch solenoid valveAT- 1 4 4
4. Control valve assemblyAT- 2 1 6
Large shock in chang-
ing from 1
2 to 11 in
“1” position.ON vehicle 1. Control valve assemblyAT- 2 1 6OFF vehicle 2. Low & reverse brakeAT- 2 9 5
Improper Shift TimingToo high a gear
change point from D
1
to D
2 , from D2 to D3 ,
from D
3 to D4 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Shift solenoid valve AAT- 1 3 4
4. Shift solenoid valve BAT- 1 3 9
Gear change directly
from D
1 to D3 occurs.ON vehicle1. A/T fluid levelMA-222. Accumulator servo releaseAT- 2 1 6
OFF vehicle 3. Brake bandAT- 3 0 7
Too high a change
point from D
4 to D3 ,
from D
3 to D 2 , from
D
2 to D1 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
Kickdown does not
operate when de-
pressing accelerator
pedal in D
4 within
kickdown vehicle
speed.ON vehicle1. Accelerator pedal position sensorEC-493
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Shift solenoid valve AAT- 1 3 4
4. Shift solenoid valve BAT- 1 3 9
Kickdown operates or
engine overruns when
depressing accelera-
tor pedal in D
4 be-
yond kickdown
vehicle speed limit.ON vehicle1. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6
, AT- 1 4 9
2. Accelerator pedal position sensorEC-493
3. Shift solenoid valve AAT- 1 3 4
4. Shift solenoid valve BAT- 1 3 9
Gear change from 22
to 2
3 in “2” position.ON vehicle1. PNP switch adjustmentAT- 2 1 92. Control cable adjustmentAT- 2 0 7
Gear change from 11
to 1
2 in “1” position.ON vehicle1. PNP switch adjustmentAT- 2 1 92. Control cable adjustmentAT- 2 0 7
Items Symptom Condition Diagnostic item Reference page
AT-64
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
No Down ShiftFailure to change
gear from D
4 to D3 .ON vehicle1. A/T fluid levelMA-22
2. Accelerator pedal position sensorEC-493
3. Overrun clutch solenoid valveAT- 1 4 4
4. Shift solenoid valve A AT- 1 3 4
5. Line pressure solenoid valveAT- 1 2 9
6. Control valve assemblyAT- 2 1 6
OFF vehicle7. Brake bandAT- 3 0 78. Overrun clutchAT- 2 8 8
Failure to change
gear from D
3 to D2 or
from D
4 to D2 .ON vehicle1. A/T fluid levelMA-22
2. Accelerator pedal position sensorEC-493
3. Shift solenoid valve AAT- 1 3 4
4. Shift solenoid valve BAT- 1 3 9
5. Control valve assemblyAT- 2 1 6
OFF vehicle6. High clutchAT- 2 8 47. Brake bandAT- 3 0 7
Failure to change
gear from D
2 to D1 or
from D
3 to D1 .ON vehicle1. A/T fluid levelMA-22
2. Accelerator pedal position sensorEC-493
3. Shift solenoid valve AAT- 1 3 4
4. Shift solenoid valve BAT- 1 3 9
5. Control valve assemblyAT- 2 1 6
OFF vehicle6. Low one-way clutchAT- 2 4 07. High clutchAT- 2 8 4
8. Brake bandAT- 3 0 7
Failure to change
from D
3 to 22 when
shifting selector lever
into “2” position.
AT- 1 9 4ON vehicle1. Accelerator pedal position sensorEC-4932. Shift solenoid valve BAT- 1 3 9
3. Control valve assembly AT- 2 1 6
4. Control cable adjustmentAT- 2 0 7
OFF vehicle 5. Brake bandAT- 3 0 7
Does not change from
1
2 to 11 in 1st posi-
tion.ON vehicle1. PNP switch adjustmentAT- 2 1 9
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Shift solenoid valve AAT- 1 3 4
4. Control valve assemblyAT- 2 1 6
5. Overrun clutch solenoid valveAT- 1 4 4
OFF vehicle6. Overrun clutchAT- 2 8 87. Low & reverse brakeAT- 2 9 5
Items Symptom Condition Diagnostic item Reference page
TROUBLE DIAGNOSIS
AT-65
< SERVICE INFORMATION >
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No Up ShiftFailure to change
gear from D
1 to D2 .ON vehicle1. Control cable adjustmentAT- 2 0 7
2. Shift solenoid valve AAT- 1 3 4
3. Control valve assemblyAT- 2 1 6
4. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
5. Accelerator pedal position sensorEC-493
OFF vehicle 6. Brake bandAT- 3 0 7
Failure to change
gear from D
2 to D3 .ON vehicle1. Control cable adjustmentAT- 2 0 7
2. Shift solenoid valve BAT- 1 3 9
3. Control valve assemblyAT- 2 1 6
4. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
5. Accelerator pedal position sensorEC-493
OFF vehicle6. High clutchAT- 2 8 47. Brake bandAT- 3 0 7
Failure to change
gear from D
3 to D4 .ON vehicle 1. PNP switch adjustmentAT- 2 1 9
2. Overdrive control switchAT- 1 6 7
3. Control cable adjustmentAT- 2 0 7
4. Shift solenoid valve AAT- 1 3 4
5. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
6. A/T fluid temperature sensorAT- 9 1
OFF vehicle 7. Brake band AT- 3 0 7
A/T does not shift to
D
4 when driving with
OD ON. (OD OFF in-
dicator lamp is off.)ON vehicle1. Accelerator pedal position sensorEC-493
2. PNP switch adjustmentAT- 2 1 9
3. Overdrive control switchAT- 1 6 7
4. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
5. Shift solenoid valve AAT- 1 3 4
6. Overrun clutch solenoid valveAT- 1 4 4
7. Control valve assemblyAT- 2 1 6
8. A/T fluid temperature sensorAT- 9 1
9. Line pressure solenoid valveAT- 1 2 9
OFF vehicle10. Brake bandAT- 3 0 711. Overrun clutchAT- 2 8 8
Items Symptom Condition Diagnostic item Reference page