2008
QUICK REFERENCE CHART: VERSA
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
General SpecificationINFOID:0000000001903532
Brake PedalINFOID:0000000001903533
Unit: mm (in)
Front Disc BrakeINFOID:0000000001903534
Unit: mm (in)
Rear Drum BrakeINFOID:0000000001903535
Unit: mm (in)
Front brake Brake model CLZ25VACylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 46.0 mm × 9.5 mm
(4.945 in × 1.811 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT20D Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness 194.1 mm
× 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Brake pedal free height (from dash panel top surface) A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running] A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play 3 - 11 (0.12 - 0.43)
Brake modelCLZ25VA
Brake pad Standard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)
0.02 mm (0.0008 in) or less
Brake model
LT 2 0 D
Brake lining Standard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
TROUBLE DIAGNOSIS
AT-77
< SERVICE INFORMATION >
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CAN DIAGNOSTIC SUPPORT MONITOR MODE
Refer to LAN-12, "CAN Diagnostic Support Monitor".
DTC WORK SUPPORT MODE
Display Items List
*SHIFT S/V A (ON/OFF) — —
Displays status of check signal (reinput
signal) for TCM control signal output. Re-
mains unchanged when solenoid valves
are open or shorted. *SHIFT S/V B (ON/OFF) — —
*OVRRUN/C S/V (ON/OFF) — —
HOLD SW (ON/OFF) X — Not mounted but displayed.
BRAKE SW (ON/OFF) X —Stop lamp switch (Signal input with CAN
communication)
GEAR — XGear position recognized by the TCM up-
dated after gear-shifting
SLCT LVR POSI — XSelector lever position is recognized by
the TCM.
For fail-safe operation, the specific value
used for control is displayed.
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.
THROTTLE POSI (0.0/8) — XDegree of opening for accelerator recog-
nized by the TCM
For fail-safe operation, the specific value
used for control is displayed.
LINE PRES DTY (%) — X
TCC S/V DUTY (%) — X
SHIFT S/V A (ON/OFF) — X
SHIFT S/V B (ON/OFF) — X
OVERRUN/C S/V (ON/OFF) — X
SELF-D DP LMP (ON/OFF) — X
TC SLIP RATIO (0.000) — —
TC SLIP SPEED (rpm) — —Difference between engine speed and
torque converter input shaft speed
Voltage (V) — —Displays the value measured by the volt-
age probe.
Frequency (Hz) — —
The value measured by the pulse probe
is displayed. DUTY-HI (high) (%) — —
DUTY-LOW (low) (%) — —
PLS WIDTH-HI (ms) — —
PLS WIDTH-LOW (ms) — —Monitored item (Unit)Monitor Item Selection
Remarks
TCM INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION FROM
MENU
AT-276
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Install retainer plates (1).
- While pushing plug or return spring, install retainer plate (1) using
a flat-bladed screwdriver A.
1-2 Accumulator Valve
• Install 1-2 accumulator valve (1), 1-2 accumulator valve spring and
plug. Align 1-2 accumulator retainer plate (2) from opposite side of
control valve body.
• Install 1-2 accumulator valve piston spring (3), 1-2 accumulator
piston (4), plug (5) and retainer plate (6).
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates. Refer to "COMPONENTS".
Unit: mm (in)
Control Valve Lower BodyINFOID:0000000001703382
COMPONENTS
SCIA7139E
SCIA7182E
Lo-
cat-
ionRetainer plate designation Width “A” Length “B”
L14 Pilot valve
6.0 (0.236)21.5 (0.846)
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L16 1st reducing valve
21.5 (0.846)
L17 3-2 timing valve
L18 Overrun clutch reducing valve 24.0 (0.945)
L19 Torque converter relief valve 21.5 (0.846)
L20 Torque converter clutch control valve 28.0 (1.102)
L21 Cooler check valve 24.0 (0.945)
SAT086F
REPAIR FOR COMPONENT PARTS
AT-279
< SERVICE INFORMATION >
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Install control valves.
For installation procedures, refer to AT-272, "
Control Valve Upper
Body".
Retainer Plate (Control Valve Lower Body)
Install proper retainer plates. Refer to "COMPONENTS".
Unit: mm (in)
Reverse ClutchINFOID:0000000001703383
COMPONENTS
DISASSEMBLY
SCIA4978E
Lo-
cat-
ionRetainer plate designation Width “A” Length “B” Type
L3 Pressure regulator valve
6.0
(0.236)28.0
(1.102)I L4 Overrun clutch control valve
L5 Accumulator control valve
L6 Shift valve A
L7 Shuttle valve
L12 Shift valve B17.0
(0.669)24.0
(0.945)II
L13 Pressure modifier valve6.0
(0.236)28.0
(1.102)I
SAT089F
1. Reverse clutch drum 2. D-ring 3. Seal lip
4. Reverse clutch piston 5. Spring retainer assembly 6. Snap ring
7. Dish plate 8. Driven plate 9. Retaining plate
10. Snap ring 11. Drive plate
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA6939J
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-345
< SERVICE INFORMATION >
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Final DriveINFOID:0000000001703405
DIFFERENTIAL SIDE GEAR CLEARANCE
BEARING PRELOAD
TURNING TORQUE
Planetary CarrierINFOID:0000000001703406
Oil PumpINFOID:0000000001703407
Input ShaftINFOID:0000000001703408
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
Reduction Pinion GearINFOID:0000000001703409
TURNING TORQUE
Band ServoINFOID:0000000001703410
RETURN SPRINGS
Unit: mm (in)
Clearance between side gear and differential case with washer [mm (in)] 0.1 - 0.2 (0.004 - 0.008)
Differential side bearing preload mm (in) 0.05 - 0.09 (0.0020 - 0.0035)
Turning torque of final drive assembly N-m (kg-cm, in-lb) 0.68 - 1.26 (7.0 - 13.0, 6.0 - 11.0)
Clearance between planetary carrier and pinion washer [mm (in)]Standard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)
Oil pump side clearance0.02 - 0.04 (0.0008 - 0.0016)
Clearance between oil pump housing and outer gear [mm (in)]Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearance [mm (in)]Standard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.091)
Outer diameter Inner diameter Width
24 (0.94) 20.4 (0.803) 1.97 (0.0776)
Turning torque of reduction pinion gear [N·m (kg-m, in-lb)] 0.11 - 0.69 (0.01 - 0.07, 1 - 6)
Return spring Free length
2nd servo return spring 32.5 (1.280)
OD servo return spring 38.52 (1.5165)
AT-346
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Output Shaft
INFOID:0000000001703411
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
END PLAY
Bearing RetainerINFOID:0000000001703412
SEAL RING CLEARANCE
Total End PlayINFOID:0000000001703413
Reverse Clutch End PlayINFOID:0000000001703414
Removal and InstallationINFOID:0000000001703415
Shift Solenoid ValvesINFOID:0000000001703416
Solenoid ValvesINFOID:0000000001703417
Output shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Outer diameter Inner diameter Width
29.5 (1.161) 26.2 (1.031) 1.95 (0.0768)
Output shaft end play mm (in) 0 - 0.5 (0 - 0.020)
Bearing retainer seal ring clearance [mm (in)]Standard 0.10 - 0.27 (0.0039 - 0.0106)
Allowable limit 0.27 (0.0106)
Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)
Reverse clutch end play [mm (in)] 0.65 - 1.0 (0.0256 - 0.039)
Distance between end of converter housing and torque converter [mm (in)] 14.4 (0.567)
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed)ON (Closed) OFF (Open) OFF (Open)
Solenoid valve designation Resistance (Approx.) Terminal
Shift solenoid valve A 20 - 30 Ω2
Shift solenoid valve B 5 - 20 Ω1
Overrun clutch solenoid valve 20 - 30 Ω3
Line pressure solenoid valve 2.5 - 5.0 Ω4
Torque converter clutch solenoid valve 5 - 20 Ω5
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-33
< SERVICE INFORMATION >
C
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001703806
Brake PedalINFOID:0000000001703807
Unit: mm (in)
Check ValveINFOID:0000000001703808
Brake BoosterINFOID:0000000001703809
Vacuum type
Front Disc BrakeINFOID:0000000001703810
Unit: mm (in)
Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness125.6 mm × 46.0 mm × 9.5 mm
(4.945 in × 1.811 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid Refer to MA-10
.
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 154 - 161 mm (6.06 - 6.34 in)
Brake modelCLZ25VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
CVT-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4BRLock-up select
solenoid valveSelector lever in “P” and “N” positions Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” and “L” positions0 V
5 L CAN-H — —
6 P CAN-L — —
8VBack-up lamp
relaySelector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
10 R Power supply— Battery voltage
—0 V
11 L Step motor A Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item.30.0 msec
12 Y Step motor B10.0 msec
13 G ROM assembly — —
14 Y ROM assembly — —
15 G ROM assembly — —
19 R Power supply— Battery voltage
—0 V
20 W Step motor C Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item.30.0 msec
21 P Step motor D10.0 msec
24 BR Starter relaySelector lever in “N” and “P”positions. Battery voltage
Selector lever in other positions. 0 V
25 B Ground Always 0 V
27 GR PNP switch 1Selector lever in “R”, “N” and “D” positions. 0 V
Selector lever in “P” and “L” positions. Battery voltage
28 YPower supply
(memory back-
up)Always Battery voltage
29 ROutput speed
sensor (Second-
ary speed sen-
sor)When driving [“D” position, 20 km/h (12 MPH)]. 570 Hz
31 LG K-LINE — — Te r m i n a lWire
colorItem Condition Data (Approx.)