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ON-VEHICLE SERVICEAT-235
< SERVICE INFORMATION >
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8. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can c ause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT-13, "
A/T Fluid Cooler Cleaning".
9. Support A/T assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT-241, "
Removal and Installation (2WD
Models)".
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
13. Remove rear extension assembly from transmission case. (With needle bearing.)
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ON-VEHICLE SERVICEAT-237
< SERVICE INFORMATION >
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2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clip.
4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
5. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator suppor t when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT-241,
"Removal and Installation (2WD Models)".
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
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AT-256
< SERVICE INFORMATION >
OVERHAUL
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Clip
34. Oil pan mounting bolt 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan gasket
40. Terminal cord assembly 41. O-ring 42. Retaining pin
43. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "Recommended Chemical Product and Sealant".
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AT-258
< SERVICE INFORMATION >
OVERHAUL
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Clip 36. Oil pan mounting bolt
37. Oil pan 38. Magnet 39. Drain plug
40. Drain plug gasket 41. Oil pan gasket 42. Terminal cord assembly
43. O-ring 44. Retaining pin 45. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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AT-260
< SERVICE INFORMATION >
OVERHAUL
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Clip 36. Bracket
37. Bracket 38. Oil pan mounting bolt 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan gasket 44. Terminal cord assembly 45. O-ring
46. Retaining pin 47. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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AT-268
< SERVICE INFORMATION >
DISASSEMBLY
6. Remove O-ring from input clutch assembly.
7. Remove tightening bolts for oil pump assembly and transmis-sion case.
8. Attach the sliding hammers to oil pump assembly and extract it evenly from transmission case.
CAUTION:
Fully tighten sliding hammer screw.
Make sure that bearing race is installed to the oil pumpassembly edge surface.
9. Remove O-ring from oil pump assembly.
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AT-278
< SERVICE INFORMATION >
DISASSEMBLY
47. Remove parking gear from output shaft.
48. Remove seal rings from output shaft.
49. Remove needle bearing from transmission case.
50. Remove revolution sensor from transmission case.CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
51. Remove reverse brake snap ring (fixing plate) using 2 flat- bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
52. Remove reverse brake retaining plate from transmission case. Check facing for burns, cracks or damage. If necessary,
replace the plate.
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AT-280
< SERVICE INFORMATION >
DISASSEMBLY
58. Remove needle bearing from drum support edge surface.
59. Remove reverse brake piston from transmission case with com-pressed air. Refer to AT-261, "
Oil Channel".
CAUTION:
Care should be taken not to ab ruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
60. Remove D-rings from reverse brake piston.
61. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin.
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