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CONTENTS
STARTING & CHARGING SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ...................................................3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................3
BATTERY ............................................................4
How to Handle Battery ........................................ ......4
Trouble Diagnosis with Battery Service Center .........6
Removal and Installation ...........................................6
STARTING SYSTEM ...........................................8
System Description ............................................. ......8
Wiring Diagram - START - ........................................9
Trouble Diagnosis with Starting/Charging System
Tester (Starting) ......................................................
10
Removal and Installation (VK45DE Engine Mod-
els) ..........................................................................
13
Removal and Installation [VQ35DE Engine Mod-
els (2WD)] ............................................................ ....
14
Removal and Installation [VQ35DE Engine Mod-
els (AWD)] ...............................................................
15
Disassembly and Assembly .....................................15
Inspection After Disassembly ..................................18
CHARGING SYSTEM .......................................19
System Description ..................................................19
Wiring Diagram - CHARGE - ...................................20
Trouble Diagnosis with Starting/Charging System
Tester (Charging) ....................................................
21
Removal and Installation (VK45DE Engine Mod-
els) ...........................................................................
25
Removal and Installation (VQ35DE Engine Mod-
els) ...........................................................................
27
Disassembly and Assembly .....................................28
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
30
Battery .....................................................................30
Starter ......................................................................30
Alternator .................................................................30
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PREPARATIONSC-3
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PREPARATION
Special Service ToolsINFOID:0000000001328241
Commercial Service ToolsINFOID:0000000001328242
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-48087)
Battery Service Center Tests battery.
For operating instructions, refer to Technical
Service Bulletin and Battery Service Center
User Guide.
—
(J-44373 Model MCR620)
Starting/Charging System Tester
Tests starting and charging system.
For operating instructions, refer to Technical
Service Bulletin.
WKIA5280E
SEL403X
Tool number
Tool name Description
Power tool Loosening bolts and nuts
PBIC0190E
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SC-10
< SERVICE INFORMATION >
STARTING SYSTEM
VQ35DE ENGINE MODELS
Trouble Diagnosis with Starting/Charging System Tester (Starting)INFOID:0000000001328248
For starting system testing, use Starting/Charging Syst em Tester (J-44373). For details and operating instruc-
tions, refer to Technical Service Bulletin.
TKWM1276E
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STARTING SYSTEMSC-13
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4. Check voltage between starter motor harness connector E312 (VK45DE) or F33 (VQ35DE) terminal 1 and ground.
OK or NG
OK >> “S” connector circuit is OK. Further inspection neces- sary. Refer to SC-10, "
Trouble Diagnosis with Starting/
Charging System Tester (Starting)".
NG >> Check the following.
40A fusible link (letter F, located in fuse and fusible link box)
Ignition switch
Starter relay (within the IPDM E/R)
Harness for open or short
MINIMUM SPECIFICATION OF CRANKING VO LTAGE REFERENCING COOLANT TEMPERA-
TURE
Removal and Installation (VK45DE Engine Models)INFOID:0000000001328249
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front and rear undercover, using power tools. 1 – Ground
When ignition switch is in
START position
: Battery voltage
PKIB8796E
Engine coolant temperature Voltage [V]
− 30 °C to −20 °C ( −22 °F to −4 °F) 8.4
− 19 °C to −10 °C ( −2 °F to 14 °F) 8.9
− 9 °C to 0 °C (16 °F to 32 °F) 9.3
More than 1 °C (More than 34 °F) 9.7
1. Starter motor 2. Starter motor mounting bolt 3. B terminal harness
4. B terminal nut 5. S connector 6. Cylinder block
: N·m (kg-m, ft-lb) : N·m (k g-m, ft-in) : Engine front
PKID1545E
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CHARGING SYSTEMSC-21
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VQ35DE ENGINE MODELS
Trouble Diagnosis with Starting/Ch arging System Tester (Charging)INFOID:0000000001328256
For charging system testing, use Starting/Chargi ng System Tester (J-44373). For details and operating
instructions, refer to Technical Service Bulletin.
TKWM4288E
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CHARGING SYSTEMSC-23
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Check if battery terminals are clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair battery terminals connection.
2.CHECK FUSE AND FUSIBLE LINK
Check for blown alternator and combination meter fuses.
OK or NG
OK >> GO TO 3.
NG >> If fuse is blown, be sure eliminate cause of malfunction before installing new fuse.
3.CHECK “E” TERMINAL CONNECTION
Check if “E” terminal (alternator ground harness) is clean and tight.
OK or NG
OK >> GO TO 4.
NG >> Repair “E” terminal connection.
4.CHECK ALTERNATOR DRIVE BELT TENSION
Check alternator drive belt tension. Refer to EM-170, "
Checking Drive Belts" (VK45DE) or EM-14, "Checking
Drive Belts" (VQ35DE).
OK or NG
OK >> INSPECTION END
NG >> Repair as needed.
DIAGNOSTIC PROCEDURE 1
Check “L” Terminal Circuit (Open)
1.CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repa ir by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK “L” TERMINAL CIRCUIT (OPEN)
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector E311 (VK45DE) or F26 (VQ35DE) terminal 3 with the ignition switch in the ON posi-
tion.
OK or NG
OK >> Go to SC-21, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)".
NG >> Check the following. Charge warning lamp (Combination meter)
Harness for open between combination meter and
fuse
Harness for open between combination meter and alternator
DIAGNOSTIC PROCEDURE 2
Unit Power source (Power supply terminals) Fuse No.
Alternator Battery (“S” terminal) 33
Combination meter Ignition switch ON (“L” terminal) 14
3 – Ground : Charge warning lamp should light up.
SKIB8493E
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SC-24
< SERVICE INFORMATION >
CHARGING SYSTEM
Check “L” Terminal Circuit (Short)
1.CHECK “L” TERMINAL CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect alternator connector.
3. Turn ignition switch ON.
Charge warning lamp should light up?
YES >> Check the following. Harness for short between combination meter and alternator
Charge warning lamp (Combination meter)
NO >> Go to SC-21, "
Trouble Diagnosis with Starting/Charging System Tester (Charging)".
DIAGNOSTIC PROCEDURE 3
Check “S” Terminal Circuit
1.CHECK “S” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “S” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “S” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK “S” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Check voltage between alternator harness connector E311 (VK45DE) or F26 (VQ35DE) terminal 4 and ground.
OK or NG
OK >> Go to SC-21, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)".
NG >> Harness for open between alternator and fuse.
DIAGNOSTIC PROCEDURE 4
Check “B” Terminal Circuit
1.CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “B” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK “B” TERMINAL CIRCUIT 4 – Ground : Battery voltage
SKIB8494E
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CHARGING SYSTEMSC-25
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Check voltage between alternator “B” terminal E307 terminal 1 and
ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. Harness for open between alternator and fusible link
(VK45DE and VQ35DE AWD)
Harness for open between alternator and battery
(VQ35DE 2WD)
3.CHECK “B” TERMINAL CONNECT ION (VOLTAGE DROP TEST)
1. Start engine, then engine running at idle and warm.
2. Check voltage between alternator “B” terminal E307 terminal 1 and battery positive terminal.
OK or NG
OK >> Go to SC-21, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)".
NG >> Check harness between battery and alternator for poor continuity.
Removal and Installation (VK45DE Engine Models)INFOID:0000000001328257
REMOVAL
1. Disconnect the battery cabl e from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove radiator shroud (lower). Refer to CO-40, "
Removal and Installation".
1 – Ground : Battery voltage
PKIB8809E
1 – Battery positive terminal : Less than 0.2 V
PKIB8810E
1. Alternator ground harness mounting bolt 2. B terminal nut 3. B terminal harness
4. Alternator Nut 5. Alternator bracket 6. Alternator connector
7. Alternator 8. Alternator mounting bolt 9. Alternator stay
10. Alternator mounting bolt 11. Alternator stay mounting bolt 12. Alternator ground harness
: N·m (kg-m, in-lb) : N·m (kg-m, ft-lb) : Engine front
SKIB7209E
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