TROUBLE DIAGNOSIS FOR SYMPTOMSAT-189
< SERVICE INFORMATION >
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With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfuncti oning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 3.
3.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 11 , "
Checking A/T Fluid".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-49,
"Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG-1 >> Line pressure high: GO TO 5.
NG-2 >> Line pressure low: GO TO 6.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
- Power train system. Refer to AT-267
.
- Transmission case. Refer to AT-267
.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
SAT638A
SAT494G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSIS FOR SYMPTOMSAT-191
< SERVICE INFORMATION >
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YES >> Check the malfuncti oning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 2.
2.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 11 , "
Checking A/T Fluid".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-49,
"Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG-1 >> Line pressure high: GO TO 4.
NG-2 >> Line pressure low: GO TO 5.
4.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
- Power train system. Refer to AT-267
.
- Transmission case. Refer to AT-267
.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
SAT494G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSIS FOR SYMPTOMSAT-195
< SERVICE INFORMATION >
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Is any malfunction detected by self-diagnostic results?
YES >> Check the malfuncti oning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 3.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-49, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 4.
NG >> GO TO 7.
4.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to AT-59,
"Symptom Chart" (Symptom No.72).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM
Check again. Refer to AT-53, "
Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6.CHECK TCM
1. Check TCM input/output signals. Refer to AT-83, "
TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to AT-59,
"Symptom Chart" (Symptom No.72).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
Cannot Be Changed to Manual ModeINFOID:0000000001327377
SYMPTOM:
Does not change to manual mode when manual shift gate is used.
DIAGNOSTIC PROCEDURE
1.CHECK MANUAL MODE SWITCH
Check the manual mode switch. Refer to AT-155
.
OK or NG
OK >> GO TO 2.
SCIA5199E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-198
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 2.
2.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 11 , "
Checking A/T Fluid".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK A/T POSITION
Check the A/T position. Refer to AT-207, "
Checking of A/T Position".
OK or NG
OK >> GO TO 4.
NG >> Adjust A/T position. Refer to AT-207, "
Adjustment of A/T
Position".
4.CHECK MANUAL MODE SWITCH
Check the manual mode switch. Refer to AT-155
.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-49, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-59,
"Symptom Chart" (Symptom No.48).
OK or NG
OK >> GO TO 7.
SAT638A
SCIA2119E
SCIA5199E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSIS FOR SYMPTOMSAT-201
< SERVICE INFORMATION >
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NG >> Repair or replace damaged parts.
A/T Does Not Shift: 2nd Gear → 1st GearINFOID:0000000001327381
SYMPTOM:
When shifted from M2 to M1 position in manual mode, does not downshift from 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfuncti oning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 2.
2.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 11 , "
Checking A/T Fluid".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK A/T POSITION
Check the A/T position. Refer to AT-207, "
Checking of A/T Position".
OK or NG
OK >> GO TO 4.
NG >> Adjust A/T position. Refer to AT-207, "
Adjustment of A/T
Position".
4.CHECK MANUAL MODE SWITCH
Check the manual mode switch. Refer to AT-155
.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
SCIA2119E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-222
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture , oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA7524E
SCIA7525E
SCIA5200E
SCIA8128E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON-VEHICLE SERVICEAT-225
< SERVICE INFORMATION >
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1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sens or 2 (with bracket) in control
valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to "COMPO-
NENTS".
3. Connect A/T fluid temperature sensor 2 connector (1).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip ( ).
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture , oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moistu re, oil and old gasket, etc.
from oil pan mounting surface.
SCIA5264E
SCIA5302E
SCIA8076E
SCIA8128E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-232
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
9. Install bearing race to output shaft.
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasketor equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
11. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT-241, "
Removal and Installation (2WD Models)".
14. Install rear engine mounting member. Refer to AT-241, "
Removal and Installation (2WD Models)".
15. Install control rod. Refer to AT-206, "
Control Rod Removal and Installation".
16. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation".
17. Install exhaust front tube and center muffler. Refer to EX-3, "
Component".
18. Install drain plug in oil pan, and then tighten drain plug to the specified torque. Refer to AT-215, "
Control
Valve with TCM and A/T Fluid Temperature Sensor 2".
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 11 , "
Changing A/T Fluid".
SCIA5245E
SCIA8228E
SCIA3431E
SCIA6941E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C