2008 INFINITI FX35 seal

TF-10
< SERVICE INFORMATION >
TRANSFER FLUID
TRANSFER FLUID
ReplacementINFOID:0000000001327429
DRAINING
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine, and remove the drain plug to drain the transferfluid.
3. Apply sealant to drain plug. Install drain plug on transfer and tighten to the specified torque. Refer to TF-40, "
Disassembly
and Assembly".
 Use Genuine Silicone RTV or equivalent. Refer to GI-44,
"Recommended Chemical Product and Sealant".
FILLING
1. Remove filler plug and add transfer fluid until fluid level reaches
the specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the fluid. (Fil l up for approx. 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new gasket onto filler plug and install it on tr ansfer and tighten to the specified torque. Refer to TF-
40, "Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001327430
FLUID LEAKAGE AND FLUID LEVEL
1. Check fluid level from filler plug mounting hole as shown in the
figure.
2. Before installing filler plug, set a new gasket. Install filler plug on transfer and tighten to the specified torque. Refer to TF-40, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse gasket.
SDIA2087E
Fluid and viscosity
: Refer to MA-9, "
Fluids and Lubricants".
Fluid capacity
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
SDIA2028E
SDIA2028E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TF-36
< SERVICE INFORMATION >
FRONT OIL SEAL
FRONT OIL SEAL
Removal and InstallationINFOID:0000000001327457
REMOVAL
1. Remove the drain plug to drain the transfer fluid. Refer to TF-10, "Replacement".
2. Remove the front propeller shaft. Refer to PR-4
.
3. Remove front oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage the front case and front drive
shaft.
INSTALLATION
1. Apply ATF to front oil seal, install it with a drift until the end faceof front case.
CAUTION:
 Do not reuse front oil seal.
 When installing, do no t incline front oil seal.
2. Install front propeller shaft. Refer to PR-4
.
3. Install transfer fluid, check fluid level and for fluid leakage. Refer to TF-10, "
Inspection".
SDIA1782E
Tool number : ST27862000 ( — )
SDIA1783E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

REAR OIL SEALTF-37
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
REAR OIL SEAL
Removal and InstallationINFOID:0000000001327458
REMOVAL
1. Remove the rear propeller shaft. Refer to PR-7.
2. Remove self-lock nut of companion flange using the flange wrench.
3. Put matching mark on the end of the mainshaft. The mark should be in line with the mark on the companion flange.
CAUTION:
For matching mark, use paint. Do not damage mainshaft.
4. Remove the companion flange using a puller. CAUTION:
Be careful not to damage the companion flange.
5. Remove the rear oil seal using a puller. CAUTION:
Be careful not to damage the rear case.
INSTALLATION
SDIA2454E
SDIA2378E
SDIA1785E
Tool number : KV381054S0 (J-34286)
SDIA1786E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TF-38
< SERVICE INFORMATION >
REAR OIL SEAL
1. Apply ATF to rear oil seal, install it with a drift.CAUTION:
 Do not reuse rear oil seal.
 When installing, do not incline rear oil seal.
2. Align the matching mark of mainshaft with the mark of compan- ion flange, then install the companion flange.
3. Using flange wrench, install the self-lock nut of companion flange and tighten to the specified torque. Refer to TF-40, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse self-lock nut.
4. Install the rear propeller shaft. Refer to PR-7
.
5. Check fluid level. Refer to TF-10, "
Inspection".
Dimension A : 6.7 - 7.3 mm (0.264 - 0.287 in)
Tool number A: ST30720000 (J-25405)
B: KV40104830 ( — )
PDIA0292E
SDIA2378E
PDIA0245E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TRANSFER ASSEMBLYTF-41
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
DISASSEMBLY
Front Case and Rear Case
1. Remove drain plug and filler plug.
1. Drive chain 2. Front drive shaft rear bearing 3. Front drive shaft
4. Front drive shaft front bearing 5. Sprocket 6. Mainshaft
7. Needle bearing 8. Snap ring 9. Mainshaft bearing
10. Front case 11. Front oil seal 12. Mainshaft oil seal
13. Oil cover 14. Electric controlled coupling 15. Spacer
16. Snap ring 17. O-ring 18. Oil gutter
19. Drain plug 20. Baffle plate 21. Rear bearing
22. Snap ring 23. Spacer 24. Rear oil seal
25. Companion flange 26. Self-lock nut 27. Breather tube
28. Rear case 29. Harness bracket 30. Retainer
31. Filler plug 32. Gasket 1: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product and Sealant".
2: Apply Genuine Silicone RTV or equivalent. Refer to GI-44, "
Recommended Chemical Product and Sealant".
Refer to GI-8, "
Component" for symbols not described on the above.
SDIA3608E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TF-42
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
2. Remove mainshaft oil seal from front case, using a flat-bladedscrewdriver.
CAUTION:
Be careful not to damage the front case and mainshaft.
3. Remove front oil seal from front case, using a flat-bladed screw- driver.
CAUTION:
Be careful not to damage the front case and front drive
shaft.
4. Remove self-lock nut.
5. Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
CAUTION:
For matching mark, use paint. Do not damage mainshaft.
6. Remove companion flange, using a puller. CAUTION:
Be careful not to damage the companion flange.
PDIA0253E
PDIA0255E
SDIA2378E
PDIA0258E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TRANSFER ASSEMBLYTF-43
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
7. Remove rear oil seal from rear case, using a puller.
CAUTION:
Be careful not to damage the rear case.
8. Remove spacer from mainshaft.
9. Remove front case and rear case fixing bolts, then remove har- ness bracket.
10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
CAUTION:
Be careful not to damage the mating surface.Tool number : KV381054S0 (J-34286)
PDIA0259E
PDIA0260E
Bolts symbol Quantity
Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C197 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
SDIA2460E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TRANSFER ASSEMBLYTF-51
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
11. Install drive chain to front drive shaft. CAUTION:
Identification mark of drive ch ain should be in the side of
front bearing of front drive shaft.
12. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
13. Install mainshaft bearing to front case, using a drift.
14. Install snap ring to front case. CAUTION:
Do not reuse snap ring.
15. Apply liquid gasket to mating surface of rear case. Use Genuine Anaerobic Liqu id Gasket or equivalent.
Refer to GI-44, "
Recommended Chemical Product and
Sealant".
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
PDIA0284E
PDIA0257E
Tool number : ST30621000 (J-25742-5)
PDIA0283E
PDIA0267E
SDIA2312E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C