ABCDEFGHIJKLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Tele-
phone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceEdition: April 2007
Revision: April 2007
AT-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/T fluid temperature is 50 to 80 °C (122 to 176 °F). Check the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Start engine, apply foot brake, and place selector lever in “D” position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
8. Cool down the ATF. CAUTION:
Run the engine at idle for at least 1 minute.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
SAT647B
SCIA7463E
Stall speed
VQ35DE engine: 2,650 - 2,950 rpm
VK45DE engine: 2,260 - 2,560 rpm
SAT514G
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AT-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
5. Securely engage the parking brake so that the tires do not turn.
6. Start the engine, then measure the line pressure at both idle andthe stall speed.
CAUTION:
Keep the brake pedal pressed all the way down duringmeasurement.
When measuring the line pressure at the stall speed, refer to "STALL TEST".
7. After the measurements are complete, install the oil pressure detection plug and tighten to the specified torque.
CAUTION:
Do not reuse the O-ring.
Apply ATF to the O-ring.
Line Pressure
Judgement of Line Pressure Test
SCIA7463E
:7.3 N·m (0.74 kg-m, 65 in-lb)SAT493G
Engine speed Line pressure kPa (kg/cm
2, psi)
“R” position “D” and “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Judgement Possible cause
Idle speed Low for all positions
(“P”, “R”, “N”, “D”,
“M”)
Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer
⇒ oil pump ⇒ pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
Pressure regulator valve or plug sticking
:
AV-88
< SERVICE INFORMATION >
NAVIGATION SYSTEM
The navigation system periodically calculates the vehicle's current
position according to the following three signals:
Travel distance of the vehicle as determined by the vehicle speed sensor
Turning angle of the vehicle as determined by the gyroscope (angular velocity sensor)
Direction of vehicle travel as determined by the GPS antenna (GPS information)
The current position of the vehicle is then identified by comparing the
calculated vehicle position with map data read from the DVD-ROM,
which is stored in the DVD-ROM drive (map-matching), and indi-
cated on the screen as a current-loc ation mark. More accurate data
is judged and used by comparing vehicle position detecti on results found by the GPS with the result by map-
matching.
The current vehicle position will be calculated by detecting the dis-
tance the vehicle moved from the previous calculation point and its
direction.
Travel distance Travel distance calculations are based on the vehicle speed sen-
sor input signal. Therefore, the calculation may become incorrect
as the tires wear down. To prevent this, an automatic distance cor-
rection function has been adopted.
Travel direction Change in the travel direction of the vehicle is calculated by a gyro-
scope (angular velocity sensor) and a GPS antenna (GPS informa-
tion). They have both advantages and disadvantages.
More accurate traveling direction is selected because pr iorities are set for the signals from these two devices
according to the situation.
Map-Matching
Map-matching compares a current location detected by the method
in the “Location Detection Principle” with a road map data from DVD-
ROM stored in DVD-ROM drive.
NOTE:
The road map data is based on data stored in the DVD-ROM.
The vehicle position may not be corrected under the following circumstances and after driving for a certain
time when GPS information is difficult to receive. In th is case, the current-location mark on the display must be
corrected manually.
SKIB1058E
SEL684V
Type Advantage Disadvantage
Gyroscope (angular velocity sen-
sor) Can detect the vehicle's turning angle quite
accurately. Direction errors
may accumulate when vehicle is
driven for long distances without stopping.
GPS antenna (GPS information) Can detect the vehicle's travel direction
(North/South/East/West). Correct direction cannot be detected when vehicle
speed is low.
SEL685V
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NAVIGATION SYSTEMAV-123
< SERVICE INFORMATION >
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The steering angle output value detected by the gyroscope can be
adjusted.
Speed Calibration
Usually the automatic distance correction function adjusts the mal-
function in distance caused by the tires wearing down or the tire
pressure change. If prompt adjus tment is necessary when the tire
chains are installed, et c., perform this procedure.
Error History
Diagnosis results of self-diagnosis depend on if any error occurred during the time after selecting “Self Diag-
nosis” until self-diagnosis results is displayed.
Meanwhile, when an error occurs before selecting “Sel f Diagnosis”, and if an error does not occur until self-
diagnosis results is displayed, a diagnosis result is judged as normal.
Consequently, a diagnosis needs to be performed with “Error His tory” for the past error that is not available
with self-diagnosis.
“Error History” displays the time and place of the most re cent occurrence of that error. However, take note of
the following points.
Correct time of the error occurrence may not be displayed when the GPS antenna substrate within the NAVI
control unit has malfunctioned.
Place of the error occurrence is represented by the pos ition of the vehicle mark at the time when the error
occurred. If the vehicle mark has deviated from the co rrect position, then the place of the error occurrence
may not be located correctly.
When the ignition switch is turned ON if the error is det ected, the counter increases 1. Even if it is normal
when the ignition switch is turned ON t he next time, the counter does not decrease.
The upper limit of the counter is 50. 51 or more is displayed as 50. It can be reset to 0 by “Delete log” switch.
SKIB3684E
SKIB3685E
SKIB6978E
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NAVIGATION SYSTEMAV-139
< SERVICE INFORMATION >
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NOTE:
Locations stored in the Address Book and other memory functions may be lost if the vehicle's battery is disconnected or is disc harged. If
this occurs, service the vehicle's battery as necessary and re-enter the information in the Address Book.
VEHICLE MARKS
No map is displayed on the
screen. The DVD-ROM is not inserted, or it is inserted
upside down.
Insert the DVD-ROM correctly.
A screen other than map screen is displayed. Press the “MAP” button.
The pickup lens of the DVD unit is dirty. The pickup lens can become dirty depending
on the usage of the vehicle. Clean the pickup
lens.
The screen is too dim.
The movement is slow. The temperature in the interior of the vehicle is
low. Wait until the interior of the vehicle has warmed
up.
Some pixels in the display are
darker or brighter than others. This condition is an inherent characteristic of liq-
uid crystal displays.
This is not a malfunction.
Some menu items cannot be se-
lected. Some menu items become unavailable while
the vehicle is driven. Park the vehicle in a safe location, then operate
the navigation system.
Symptom Possible cause Possible solution
Symptom Possible cause Possible solution
Names of roads and locations dif-
fer between plan view and BIRD-
VIEW
™ . This is because the quantity of the displayed in-
formation is reduced so that the screen does not
become difficult to read. There is also a chance
that names of the roads or locations may be dis-
played several times, and the names appearing
on the screen may be different because of a pro-
cessing procedure.
This is not a malfunction.
The vehicle mark is not displayed
in the correct position. The vehicle was transported after the ignition
switch was turned off, for example, by a ferry or
car transporter.
Drive the vehicle for a while on a road where
GPS signals can be received.
The position and direction of the vehicle mark
may be incorrect depending on the driving envi-
ronments and the levels of positioning accuracy
of the navigation system. This is not a malfunction. Drive the vehicle for a
while to automatically correct the position and
direction of the vehicle mark.
When the vehicle is travelling on a
new road, the vehicle mark is lo-
cated on another road nearby. The system automatically places the vehicle
mark on the nearest available road, because the
new road is not stored in the map data.
Updated road information will be included in the
next version of the DVD-ROM.
The screen does not switch to the
night screen even after turning on
the headlights. The daytime screen was set the last time the
headlights were turned on.
Set the screen to the night screen mode using
button when turning on the headlights.
The map does not scroll even
when the vehicle is moving. The current location map screen is not dis-
played.
Press the “MAP” button.
The vehicle mark is not displayed. The current location map screen is not dis-
played. Press the “MAP” button.
The GPS indicator on the screen
remains gray. GPS signals cannot be received depending on
the vehicle location, such as in a parking ga-
rage, on a road that has numerous tall buildings,
etc.
Drive on an open, straight road for a while.
A sufficient amount of GPS satellites is not avail-
able. Please wait for the satellites to move to loca-
tions available for the navigation system.
The location of the vehicle mark is
misaligned from the actual posi-
tion. When using tire chains or replacing the tires,
speed calculations based on the speed sensor
may be incorrect.
Drive the vehicle for a while [at approximately
30 km/h (19 MPH) for about 30 minutes] to au-
tomatically correct the vehicle's mark position.
If this does not correct the vehicle mark posi-
tion, inspect the AV system.
The map data has a mistake or is incomplete
(the vehicle mark position is always misaligned
in the same area). Updated road information will be included in the
next version of the DVD-ROM.
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FRONT DISC BRAKEBR-19
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While removing cylinder body, never depr ess brake pedal because piston will pop out.
It is not necessary to remove bolts on torq ue member and brake hose except for disassembly or
replacement of caliper assembly. In this case, suspe nd cylinder body with wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shims and shim covers as a set when replacing brake pads.
Keep rotor clean, from brake fluid.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-23, "
Brake Burnishing Procedure".
Removal and Installation of Brake PadINFOID:0000000001327629
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove lower sliding pin bolt.
3. Hang cylinder body with a wire, and remove pads, pad retainers,
shims from torque member.
CAUTION:
When removing pad retainer from torque member, lift pad
retainer in the direction show n by arrow (shown in the fig-
ure) so as not to deform it.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) or silicone-based grease to the both sides of inner shim and outer shim, install inner shim and
inner shim cover to inner pad, and outer shim and outer shim
cover to outer pad.
2. Apply PBC (Poly Butyl Cuprysil) or silicone-based grease to pad contact surface on pad retainers, and install pad retainers and
pads to torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on
upper side of pad retainer. When installing pad to torque
member, be sure to install pad return lever to pad wear sen-
sor securely.
3. Install cylinder body to torque member. CAUTION:
When replacing pads with new ones, press in piston until pads can be installed. In this case, care-
fully monitor brake fluid level in reservoir tank because brake fluid will return to master cylinder
reservoir tank.
4. Install lower sliding pin bolt, and tighten it to the specified torque. Refer to BR-18, "
Component".
5. Secure disc rotor with wheel nuts. Depress brake pedal a few times until it gets a responsive touch.
6. Check brake for drag.
7. Install tires to vehicle.
Removal and Installation of Brake Caliper AssemblyINFOID:0000000001327630
REMOVAL
1. Remove tires from vehicle with power tool.
2. Fasten disc rotor using wheel nut.
3. Drain brake fluid. Refer to BR-8, "
Drain and Refill".
SBR556E
SBR557E
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BR-20
< SERVICE INFORMATION >
FRONT DISC BRAKE
4. Remove union bolts and torque member bolts, and removebrake caliper assembly from the vehicle.
5. Remove disc rotor. CAUTION:
Put matching marks on both disc rotor and wheel hub when
removing disc rotor.
INSTALLATION
CAUTION:
Refill with new brake fluid “DOT3”.
Do not reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Align the matching marks of disc rotor and wheel hub, which were marked at the time of removal
when reusing disc rotor.
2. Install caliper assembly to vehicle, and tighten mounting bolts to the specified torque. Refer to BR-18,
"Component".
CAUTION:
Before installing torque member to vehicle, wipe oil and grease on washer seats on steering
knuckle and mounting surface of torque member.
3. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and tighten
union bolts to the specified torque. Refer to BR-18, "
Component".
CAUTION:
Do not reuse copper washer for union bolts.
Assemble brake hose securely on caliper assembly.
4. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake
System".
5. Install tires to vehicle.
Disassembly and Assembly of Brake Caliper AssemblyINFOID:0000000001327631
NOTE:
Do not remove torque member, brake pads, shims, shim covers and pad retainers, when disassembling or
assembling cylinder body.
DISASSEMBLY
1. Remove caliper assembly from vehicle. Refer to BR-19,
"Removal and Installation of Brake Caliper Assembly".
2. Remove sliding pin bolts from cylinder body, and remove pads, shims, shim covers and pad retainers from torque member.
CAUTION:
When removing pad retainer fr om torque member, lift the
pad retainer in the direction shown by arrow (shown in the
figure) so as not to deform it.
SFIA0140E
SBR556E
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