EC-796
< SERVICE INFORMATION >[VK45DE]
DTC P0128 THERMOSTAT FUNCTION
DTC P0128 THERMOSTAT FUNCTION
On Board Diagn
osis LogicINFOID:0000000001326637
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough.
This is due to a leak in the seal or the thermostat stuck open.
DTC Confirmation ProcedureINFOID:0000000001326638
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
For best results, perform at ambient temperature of –10 °C (14 °F) or higher.
For best results, perform at en gine coolant temperature of –10 °C (14 °F) to 71 °C (160 °F).
Before performing the following procedure, do not fill with the fuel.
WITH CONSULT-III
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF.
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”.
If it is below 71 °C (160 °F), go to following step.
If it is above 71 °C (160 °F), cool down the engine to less than 71 °C (160 °F), then go to next step.
6. Start engine.
7. Wait at idle for a least 30 minutes. If “COOLAN TEMP/S” increases to more than 71 °C (160 °F) within 30 minutes, turn ignition switch
OFF because the test result will be OK.
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-796, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326639
1.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-797, "
Component Inspection".
OK or NG
OK >> GO TO 2.
NG >> Replace engine coolant temperature sensor.
2.CHECK THERMOSTST
Refer to CO-53, "
Removal and Installation".
OK or NG
OK >> INSPECTION END
NG >> Replace thermostat.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0128
0128 Thermostat function The engine coolant temperature does not reach
to specified temperature even though the en-
gine has run long enough. Thermostat
Leakage from sealing portion of thermo-
stat
Engine coolant temperature sensor
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DTC P0128 THERMOSTAT FUNCTIONEC-797
< SERVICE INFORMATION > [VK45DE]
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Component InspectionINFOID:0000000001326640
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine
coolant temperature sensor
terminals 1 and 2 as shown in the figure.
2. If NG, replace engine coolant temperature sensor.
Removal and InstallationINFOID:0000000001326641
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-52.
PBIB2005E
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.0
90 (194) 0.236 - 0.260
SEF012P
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EC-838
< SERVICE INFORMATION >[VK45DE]
DTC P0137, P0157 HO2S2
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-838, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326678
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “FUEL INJECTION” in “ACT IVE TEST” mode with CONSULT-III, and select “HO2S2 (B1)/(B2)” as
the monitor item.
6. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.78V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exh aust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74\
[HO2S2 (B2) signal] and
ground.Continuity should not exist.
JMBIA0640GB
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EC-850
< SERVICE INFORMATION >[VK45DE]
DTC P0138, P0158 HO2S2
>>
INSPECTION END
Component InspectionINFOID:0000000001326687
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “FUEL INJECTION” in “ACT IVE TEST” mode with CONSULT-III, and select “HO2S2 (B1)/(B2)” as
the monitor item.
6. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.78V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exh aust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74\
[HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0. 78V at least once during this
procedure.
If the voltage is above 0.78V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0. 18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhau st system threads (using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12) an d approved anti-seize lubricant.
JMBIA0640GB
PBIB2024E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DTC P0139, P0159 HO2S2EC-859
< SERVICE INFORMATION > [VK45DE]
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3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-859, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326696
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “FUEL INJECTION” in “A CTIVE TEST” mode with CONSULT-III, and select “HO2S2 (B1)/(B2)” as
the monitor item.
6. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.78V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dr opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exh aust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and ground.Continuity should not exist.
JMBIA0640GB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-868
< SERVICE INFORMATION >[VK45DE]
DTC P0171, P0174 FUEL IN
JECTION SYSTEM FUNCTION
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-665, "
Fuel Pressure Check".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1155
.)
Fuel pressure regulator (Refer to EC-665, "
Fuel Pressure Check".)
Fuel lines (Refer to FL-3, "
Checking Fuel Line".)
Fuel filter for clogging
>> Repair or replace.
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in “Service $01” with GST.
OK or NG
OK (With CONSULT-III)>>GO TO 7.
OK (Without CONSULT-III)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-768
.
7.CHECK FUNCTION OF FUEL INJECTOR-I
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> GO TO 10.
NG >> Perform trouble diagnosis for EC-1149
.
8.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect harness connectors F21, F 201 (Bank 1) and F41, F221 (Bank 2).
At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
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EC-878
< SERVICE INFORMATION >[VK45DE]
DTC P0172, P0175 FUEL IN
JECTION SYSTEM FUNCTION
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-665, "
Fuel Pressure Check".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1155
.)
Fuel pressure regulator (Refer to EC-665, "
Fuel Pressure Check".)
>> Repair or replace.
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in “Service $01” with GST.
OK or NG
OK (With CONSULT-III)>>GO TO 7.
OK (Without CONSULT-III)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-768
.
7.CHECK FUNCTION OF FUEL INJECTOR-I
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> GO TO 10.
NG >> Perform trouble diagnosis for EC-1149
.
8.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect harness connectors F21, F 201 (Bank 1) and F41, F221 (Bank 2).
At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
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EC-898
< SERVICE INFORMATION >[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
Provide battery voltage between the following terminals, and then
interrupt it. Listen to each fuel injector operating sound.
OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for EC-1149
.
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
Cylinder Harness connector terminal
(+) (–)
1
F201 5 3
32
51
76
2
F221 5 3
42
61
86
Operating sound should exist.
PBIB2449E
Spark should be generated.
PBIB1482E
PBIB2325E
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